德耐尔节能科技(上海)股份有限公司
DENAIR ENERGY SAVING TECHNOLOGY (SHANGHAI) PLC.
股票代码:870640
离心式压缩机
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德耐尔节能科技(上海)股份有限公司
DENAIR ENERGY SAVING TECHNOLOGY (SHANGHAI) PLC.
股票代码:870640
离心式压缩机
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DENAIR COMPANY PROFILE
德耐尔简介
截止目前,德耐尔已经形成中国市场完善的直销服务体系,在中国客户服务中心(上海)下设华北、东北、西北、西南、
中南、华南、华东、长三角八个大区销售服务中心,由分布在全国重点城市的24家直属分公司,10家办事处直接对全国用户
进行销售与服务,以确保用户获得产品与服务更专业、更快捷、成本更低。
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Up to now, Denair has formed a complete direct sales service system in the Chinese market. In the China Customer Service
Center (Shanghai), there are eight regional sales service centers in North China, Northeast China, Northwest China, Southwest China,
Central South China, South China, East China, and the Yangtze River Delta. 24 directly affiliated branches and 10 offices in key cities
across the country directly sell and serve users across the country to ensure that users can obtain products and services more
professionally, faster, and at lower costs.
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德耐尔拥有完善的全球销售服务体系,公司下设专业的国际贸易中心,由英语、俄语、法语、阿拉伯语、西班牙语、德语
等八个语言分部进行全球市场的品牌推广与服务,目前全球有130多家专业的代理机构在销售和服务德耐尔产品,为150多国
家的终端客户提供服务。。
2
Denair has a complete global sales and service system. Denair has a professional international trade center with eight language
branches such as English, Russian, French, Arabic, Spanish, and German carrying out brand promotion and services in the global
market. There are more than 130 professional agencies around the world selling and servicing Denair products, and providing
services to end users in more than 150 countries.
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一体铸造主机体(齿轮箱及蜗壳)
主齿轮传动系统
One-piece casting main air end (gearbox and volute)
Main gear transmission system
二级压缩
Second-stage compression
德耐尔离心压缩机采用模块化设计,包括主机、冷却系统
效、装配量少、安装方便等优点。能够确保为用户提供连续
Denair centrifugal compressor adopts modular design, including the air end,
of compact structure, reliable operation, energy saving, high efficiency, less assemb
3 compressed air, and provide users with a full range of industrial gas system solution
压缩机结构组成
EXPLODED ViIEW OF COMPRESSOR
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一级压缩
空气冷却器
air cooler
First-stage compression
三级压缩
Third-stage compression
统、油站系统、电机、电控系统等专有模块。具有结构紧凑、运行可靠、节能高
续、稳定、无油的高品质压缩空气,为用户提供全方位工业气体系统解决方案。
cooling system, oil system, motor, electric control system and other proprietary modules. It has the advantages
ly and convenient installation. It can ensure to provide users with continuous, stable, oil-free high-quality
ns. 4
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The aerodynamic design of Denair centrifugal compressors applies advanced aerodynamic principles,
combined with self-developed high-efficiency modeling software, CFD simulation and other means, to ensure
optimal inter-stage compression ratio distribution and stable reliability; The long-term product verification design
experience, rich impeller database and design software of Denair team ensure the superiority of aerodynamic
高效气动设计
HIGH EFFICIENCY PNEUMATIC DDESIGN
气动设计部分
Pneumatic Design Section
叶 轮
Impeller
德耐尔离心压缩机的气动设计应用先进的空气动力学原理,并结合自主研发的高效建模软件、
CFD仿真等手段,确保了最优的级间压缩比分配及稳定可靠性;同时结合德耐尔德国团队长期产品
验证的设计经验、丰富的叶轮数据库和设计软件,保证了气动设计的优越性。
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The finite element analysis software is used to simulate the stress and deformation of the impeller under the
design conditions. The results of stress analysis provide a scientific basis for checking the strength of the impeller,
prevent accidents due to local stress concentration and insufficient strength of the impeller during the actual
operation of the unit; The calculated axial and radial deformations are the values of the gap between the impeller
and the inlet cylinder. It provides a reference to prevent the impeller and the intake cylinder from scraping each
other when the unit is running, resulting in impeller damage and other major failures.
模型处理 边界条件设置
Model processing Grid division Boundary condition set
网格划分
运用有限元分析软件,模拟叶轮在设计工况下的应力和变形量情况。应力分析结果为校核叶轮
强度提供了科学的依据,防止机组在实际运行时因叶轮局部应力集中、强度不够酿成事故;计算的
轴向、径向变形量为叶轮与进气缸间隙的取值提供了参考,防止机组运行时叶轮与进气缸发生相互
刮擦,导致叶轮损毁等重大故障的发生。
叶轮强度分析
转子模态分析 应力计算结果
Rotor model analysis Styress calculation result
总变形计算结果
culation result
Impeller Strength Analysis
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转子动力设计
ROTOR DYNAMICS DESIGN
专业设计的转子与轴承,确保能在合理的油膜温度
提取大量轴承的刚度和阻尼数据,进行转子动力学分析
离临界转速运行,增强整机的稳定性。
Low Speed Rotor
Professionally designed rotors and bearings ensure that they can o
effectively reducing bearing power consumption. Extract the stiffness and
dynamics analysis, ensure a reasonable vibration value of the rotor, also e
and enhance the stability of the whole machine.
低速转子
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通过转子动力学专业设计,
采用负载能力强、振动低的可倾
瓦轴承。轴承轴瓦可根据负荷与
温度变化自动调心,保证机组在
应对多种恶劣工况时能够稳定运
行。
高可靠性轴承
High Reliability Bearing
精心设计 稳定可靠
Exquisite design Stability and Reliability
度、压力、厚度下运行,有效减少轴承功率消耗。
析,保证转子合理的振动值,确保额定转速设定远
主动齿轮
Through the professional
design of rotor dynamics, the tilting
pad bearing with high load capacity
and low vibration is adopted. The
bearing bush can be automatically
adjusted according to the load and
temperature changes, so as to ensure
the stable operation of the unit under
various harsh working conditions.
perate under reasonable oil film temperature, pressure and thickness,
d damping data of a large number of bearings, conduct rotor
ensure that the rated speed setting is far away from the critical speed
Bull Gear
高速转子
High Speed Rotor
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零件介绍
PARTS INTRODUCTION
整体铸件齿轮箱-模块化集成装配
Integral casting gearbox-Modular integrated assembly
水平剖分式齿轮箱与各级蜗壳一体铸造,冷却器箱体整体铸造,模块化设计。与焊接齿轮
箱分体式结构相比,主机机构强度更高、加工面更少、运行更可靠,各级蜗壳与齿轮箱体无装
配误差、无变形、噪音低、振动小。与整体铸造相比,加工、装配、运输、现场安装、维护更
加简便,在主机需要返厂大修的情况下,整体铸件需要更大起吊设备且破坏安装基础导致二次
安装,而模块化的设计则完美解决这一问题。
The horizontally split gearbox is integrally cast with the volutes at all stages, and the cooler box
is integrally cast with a modular design. Compared with the split structure of the welded gearbox, the
main engine mechanism has higher strength, fewer processing surfaces, and more reliable operation.
There is no assembly error, no deformation, low noise and low vibration between the volute and the
gear box at all stages. Compared with integral casting, processing, assembly, transportation, on-site
installation and maintenance are simpler. When the main engine needs to be returned to the factory
for overhaul, the integral casting requires larger lifting equipment and destroys the installation
foundation, resulting in secondary installation. The modular design it perfectly solves this problem.
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电动执行器驱动翼型不锈钢叶片
,对进口导叶开度进行精确控制,改
变进气的预旋值,提高离心压缩机运
行效率,在压缩空气需求量减少时,
IGV可节省最高约9%的能耗,使离心
压缩机高效节能运行。
IGV CONTROL
IGV 控制
P/PA
V/VA
1.0
0.8
0.6
0.7 0.8 1.0
高性能IGV
High Performance IGV
The electric actuator drives the
airfoil stainless steel blades,
precisely controls the opening of
the inlet guide vanes, changes the
pre-swirl value of the intake air, and
improves the operating efficiency of
the centrifugal compressor. When
the compressed air demand is
reduced, the IGV can save up to
about 9%. Energy consumption,
making the centrifugal compressor
run efficiently and energy-saving.
IGV control
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系统智能化
SYSTEM INTELLIGENCE
智能化控制系统
Intelligent control system
Constant Pressure Mode | 全恒压模式
Surge Control Line
Surge Line
Blow Off Point IGV Range
Design Point
IGV Opening
BOV Control
IGV Closing
IGV Control
Constant Pressure Control
Self-Balance Mode | 自平衡模式
Surge Line
Pr
BOV Control
Surge Control Line
IGV Opening
IGV Closing
IGV Range
IGV Control
Design Point
Blow Off Point
P1
P
Constant Pressure Control
Constant Pressure +Auto Dual Mode | 自动双重模式
Surge Control Line
Surge Line
Unload Point IGV Range
Design Point
IGV Opening Re-load
IGV Closing
Load/Unload Constant Pressure
德耐尔DAC系列离心式压缩机控制系统可以实现全恒压模式、自动双重模式、自平衡模式
三种运行模式。能根据客户实际运行工况变化及气量需求进行智能调节,确保设备始终处于高
效节能稳定运行状态。
Denair DAC series centrifugal compressor control system can realize three operating modes: full constant
pressure mode, automatic dual mode and self-balancing mode. It can intelligently adjust according to the
actual operation conditions and gas demand of customers to ensure that the equipment is always in a state of
high efficiency, energy saving and stable operation.
采用IEM云控制平台,可对用户空压系统所有设备运行数据的实时采集,并利用AI,云计
算先进技术对数据进行跟踪及分析优化,实现客户站房系统的智能化、可视化。
Using the IEM cloud control platform, it can collect real-time operation data of all equipment in the
user’s air compressor system, and use AI and advanced cloud computing technologies to track, analyze and
optimize the data to realize the intelligence and visualization of the customer station system.
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高度集成的机组控制系统,采用西门子PLC及触摸显示屏,控制界面简洁明了,
触摸操作简单方便。操作界面支持多种语言切换,
显示屏可以实时监控机组内所有参数,将各级关键运行参数实时以运行曲线与数字
的方式呈现,自动报警及连锁停机保护,同时具备防喘振和喘振预测功能,
确保设备运行的安全和可靠性。
The highly integrated unit control system adopts Siemens PLC and touch display screen,
the control interface is concise and clear and the touch operation is simple and convenient.
The operation interface supports multi-language switching and the display screen can monitor
all parameters in the unit in real time,
present key operating parameters at all levels in real time in the form of running curves and
numbers, automatic alarm and chain shutdown protection and anti-surge and surge prediction
function to ensure the safety and reliability of equipment operation.
控 制 柜
Control cabinet
SIEMENS
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离心式压缩机适用于以下领域:冶金、化工、电力、化纤、纺
织、医药、航空航天、汽车等行业。
Centrifugal compressors are applicable to the following fields: metallurgy, chemical, electric
power, chemical fiber, textile, medicine, aerospace, automobile and other industries.
产品应用领域
PRODUCT APPLICATION FIELD
A 发动机模拟风洞
B 高空台测试系统
C 气动部件测试系统
航空航天行业
A 空分制氮、制氧、制氢
B 炼铁炼钢、烧结、轧钢等工艺仪表用气
C 氧化铝、电解铝、铅锌冶炼等仪表用气
金属冶炼行业
A 压缩空气充当氧化反应气体
B 压缩空气提供动力
C 炼化 、 生产双氧水
化工行业
A 喷气纺织引纬
B 轧辊加压
C 捻接和仪表用气
纺织化纤行业
A 气动、仪表、冲压、电镀、涂装、热处理等生产线
B 气动扳手、气动打磨机、吹尘枪、等末端工具
C 保护用气、冷却、除尘、清扫
汽车/制造行业
医药行业
A 生物发酵
B 化学原材料及制剂
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德耐尔践行“设计开发-精密制造-专业装配-测试验证-运行优化市场推广-高效服务-持续开发”的产品理念,实现对产品气动设计、
结构强度、振动、传动效率、换热及压力损失、整机效率等关键设
计结果的全方位测试和验证,从而保证所开发的每一款产品在结构
、性能与可靠性、易用性上具备世界同类产品的先进水平。
Denair implements the product concept of "design and development, precision manufacturing,
professional assembly, test verification, operation optimization, marketing, efficient service,
sustainable development" to realize the product aerodynamic design, structural strength, vibration,
transmission efficiency, heat exchange and all-round testing and verification of key design results,
such as pressure loss and overall machine efficiency, so as to ensure that each product developed
has the advanced level of similar products in the world in terms of structure, performance, reliability
and ease of use.
质量控制
Quality Control
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产品参数选型 PARAMETER SELECTICE
可根据客户的需求,为其量身定制流量压力匹配的机型。
According to customers’ demand , the models with matching flow and pressure can be customized.
离心压缩机技术参数表
Technical parameters of centrifugal compressor
型 号 压 力 流量范围 电机功 率 外 形 尺 寸 重 量
(Model) (barg) m³/min kW HP L(mm) W(mm) H(mm) kg
DAC50
DAC80
DAC120
DAC200
DAC250
DAC300
DAC350
DAC450
0.6-8
0.6-10
0.6-13
0.6-13
0.6-20
0.6-25
0.6-25
0.6-25
40-85
25-48
75-123
115-208
175-260
228-310
283-360
350-460
132-263
225-450
400-630
618-1120
925-1375
1225-1600
1500-1850
1800-2350
175-350
300-600
535-850
830-1120
1650-2200
1250-1850
2000-2500
2400-3150
2650
3350
3850
4250
4500
4650
4850
5250
1650 1850 3860
1860 2150 6500
2100
2150
2250
2250
2250
2300
2250
2350
2380
2450
2500
2950
8250
11500
16000
17500
18500
21500
Note: contact Huayi for more models.
注:其它压力等级需求具体参数请咨询德耐尔公司
L W
H
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大型离心压缩机(空气/氮气)DAC550-DAC3000系列
Big centrifugal compressor (air/nitrogen)DAC550-DAC3000 series
增压机组(空气/氮气)排气压力至16barg-50barg
Turbocharger (air/nitrogen)outlet pressure: 16 barg-50 barg
型 号 压 力 流量范围 电机功 率 外 形 尺 寸 重 量
(Model) (barg) m³/min kW HP L(mm) W(mm) H(mm) kg
DAC550
DAC1000
DAC1500
DAC3000
0.6-25
0.6-25
0.6-25
0.6-25
550-1015
430-586
920-1650
1680-3000
2250-3150
2850-5000
4500-7850
7980-14500
3000-4200
3800-5750
6000-10500
10800-2000
6250
8350
12500
14500
4550 3550 41500
3850 3850 45500
4550
5350
4550
5350
62500
78500
Note: contact Huayi for more models.
注:其它压力等级需求具体参数请咨询德耐尔公司
Note: contact Huayi for more models.
注:其它压力等级需求具体参数请咨询德耐尔公司
型 号 压 力 流量范围 排气压力 电机功 率 外 形 尺 寸 重 量
(Model) (barg) m³/min (barg) kW L(mm) W(mm) H(mm) kg
DAC550-HB
DAC1000-HB
DAC1500-HB
DAC3000-HB
0.3-1.0
0.3-1.0
0.3-1.0
0.3-1.0
550-1020
436-586
920-1650
1680-3000
16-50
16-50
16-50
16-50
1214-1758
1925-3570
3220-5775
5880-10500
5250
5850
6500
7500
3250 2850 25000
3550 3150 32500
4350
5350
3550
4250
42500
58500
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Denair has a global service network and a professional service team with 24-ho
parts inventory, including some motors, castings, intake cylinders, impellers, bearings
well as conventional air filters, oil filters, oil mist separation cores, motor grease, lubric
sequential logistics system from Shanghai to the world, we ensure that domestic and
customers can obtain spare parts supply in a timely and effective manner, and be pro
service.
德耐尔拥有全球性的服务网络以及专业的服务团队,24小时不间
分电机、铸件、进气缸、叶轮、轴承、气封,油封等关键零部件,以
机润滑脂、润滑油、保养配件等。依托从上海到全球的有序物流体系
代理商及客户能及时有效得到备件供应,并提供专业全面的售后服务
售后保障及承诺
AFTER-SALES GUARANTEE AND COMMITMENT
售后服务保障
14 Service Centers in Africa
18 Service Centers in Europe
71 Service Centers in Asia
After-sales service guarantee
3 Service Centers in Asia
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our continuous response. There are complete spare
, air seals, oil seals and other key components, as
cants, maintenance accessories, etc. Relying on the
foreign branches, offices, distribution agents and
ovided professional and comprehensive after-sales
间断服务响应。完备的备件库存,包括部
以及常规空滤芯、油滤、油雾分离芯、电
系,确保国内外各分公司、办事处、经销
务。
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本型录文字、参数规格及资讯仅供参考。产品以实物为准,内容亦会随时更新。本公司样本及商标版权所有,翻录必究。型录所有机型为我司专利产品,仿冒必究。
Specifications are subject to change without notice due to improvement in performance.Anything needed please contact us.
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Committed to providing a full range of industrial gas system solutions for global group users.
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