总公司・广东 佛山
〒 - 528131 佛山市三水区白坭镇三水大道南 203 号 中南高科智车港 3 座 101
TEL.+86(757)8756-9656 HP. http://www.cxdies.com
分公司・苏州昆山 弗沃斯模具科技（苏州）有限公司
〒 - 215341 苏州市昆山市千灯镇石浦卫泾路 518 号 1 号房
TEL.+86(512)5740-6299 FAX.+86(512)5740-8299
Copyright@2023 CHUANGXIN CARBIDE DIES GUANGDONG CO., LTD
本书发行时的内容是经过本公司的研究和评审，内容如有变更，恕不另行通知。严禁擅自转载本手册内容。
WORLD-WIDE SUPPLIER FOR COLD FORMING
Designing, Manufacturing and Improving
COMPANY PROFILE
「PASS ON THE CRAFTSMANSHIP
ADVANCING BY TECHNOLOGY.」
001
「
」
Since 2005 and headquartered in Sanshui District, Foshan City, CHUANGXIN CARBIDE DIES (Guangdong) Co., Ltd. has nearly two
decades of experience in designing and manufacturing cold forming tools for clients in the aviation, automotive, medical, and
electronics, etc. Ours products have earned reputation from global fastener manufacturers. In 2019, we secured a strategic
partnership with the centenarian American company, National Machinery, to serve as their exclusive agent in South China.
创新超硬模具（广东）有限公司 始于 2005 年，总部位于佛山市三
水区，厂房总面积 3000 m2，在精密冷锻模具设计及制造领域深耕近
20 年，客户群体遍布航空、汽车、精密医疗、电子等专业领域。产品获
得 全 球 紧 固 件 制 造 商 广 泛 认 可 。 在 2019 年 与 美 国 百 年 企 业
NATIONAL MACHINERY (国民机器公司) 达成战略合作，成为其
中国华南地区独家代理。
Ours commitment to \"ADVANCING BY TECHNOLOGY\" is realized
through highly customized digital platforms, such as ERP, MES,
PLM, and CMMS, enabling traceable manufacturing management.
Excels in precision, complex, high-demand, and high-difficulty
mold manufacturing, earning customers' trust over the years.
公司秉承“技术创新”的理念，基于高度定制化的
ERP、MES、PLM、CMMS 等数字化平台，实现可追
溯的制造管理。在高精度、复杂形状、高要求、高难度
模具制作方面具有优势，多年来深得客户信赖。
2005 SHENZHEN. FOUNDED
“深圳市创新超硬模具有限公司”成立
2014 ISO9001 CERTIFICATED
取得“ISO9001”国际认证
2017 COMPANY RENAMED
更名“创新超硬模具（深圳）有限公司”
2019 CO-OPERATION
成为美国“NATIONAL MACHINERY”
中国华南地区独家代理
2021 CERTIFICATED
入选“专精特新”企业
2022 FOSHAN. RELOCATION
迁址及更名
“创新超硬模具（广东）有限公司”
002
`
ORDERS CONFIRM
DESIGN PROCESS
MANUFACTURING
MEASUREMENT
SET UP & FEEDBACK
TECHNICAL SUPPORT
「INTERNATIONAL
客户分布 PRESENCE
欧美 WESTERN
日韩 JAPAN & SOUTH KOREA
东南亚 SOUTHEAST ASIA
中国内资 CHINA (DOMESTIC)
中国日资 CHINA BRANCH of JAPANESE
COMPANY
作为中国前沿的冷锻模具供应商，我们主要为国内客户提供解决方案，
一直以来品质及服务受到客户的信赖与认可。 同时，我们也希望放眼全
球，寻求更多的挑战与机遇，为客户提供更好的产品与服务而不断努力。
As a leading supplier of cold forging dies in China, we focus on providing solutions for domestic customers and have earned
their trust and recognition for our quality and service. At the same time, we also aim to explore global markets, seek more
challenges and opportunities, and strive to continuously improve our products and services to better serve our customers.
003
Aviation, Vehicle, Electronic-Components,
Our Product is designed for
Medical-Equipment … and more
我们致力为高端制造提供产品
航空航天、汽车、电气元件、
医疗设备 … 及更多可能
精准、稳定、耐用，以创新技术驱动发展。
004
Proficient in solving complex geometries and demanding precision requirements.
我们善于解决复杂的几何结构和苛刻的精度要求。
005
Providing Comprehensive Solution for Cold Forming
为冷锻加工提供全套解决方案
As the scenario shown in the figure, radial contraction was created when the material passing through. Due to the deformation and repeated
contraction, extremely high-stress formed at the segment gap. We have extensive experience for such scenario. With the methods like
analyzing before manufacturing, selecting suitable carbide alloy, optimizing the transition angle, we ensure the good accuracy and life of the
product.
INTENSE BEAM MOULD
CAVITY SCHEMATIC 01
006
Multi-piece nib moulds is typically divided into equal parts, often into quarters or sixths. This design helps to smoothly release stress during
product working. Although the cost is higher, from a quality and lifespan perspective, this design has many advantages over integral one.
We have extensive manufacturing experience to ensure seamless assembly of such mould.
02 CAVITY SCHEMATIC
MULIT-PIECE NIB MOULD
007
We are able to manufacture the mould for CONTI Fastener AG's patent tools under its authorized licensee. Taking the representative TAPITE
2000 series as an example, it features excellent seismic resistance, high transmission torque, and easy assembly.
The contour curve of the mould is complex, requiring high precision in its production. We ensure it through excellent technology and
equipment.
CONTI Fasteners AG’S
CAVITY SCHEMATIC 03
PRODUCTS SERIES
LICENSEE AUTHORIZED
008
As an important transmission component, spline shafts are often used as vital parts of automotive transmissions and require high precision
and durability. However, the complex shape of splines makes traditional machining methods tedious.
By utilizing cold forming to manufacture splines, although the cost of moulds production is high, stable high precision and high durability
can be ensured, while greatly reducing the production cost of the product.
04 CAVITY SCHEMATIC
SPLINE GEAR MOULD
009
We utilize advanced techniques and a team of experienced designers to finely tune various cold forming moulds, enabling the high-precision
processing of complex geometric shapes and header types. Additionally, we are equipped with state-of-the-art measuring instruments to
ensure that all complex dimensions meet our customers' exacting standards.
COMPLEX CAVITY
VARIOUS GEOMETRIES 05
& HEADER CONTOUR
010
OPEN-DIE is mainly used in the production of \"Two-header expansion\" type fastener, avoiding the cumbersome turning and closing processes
in traditional manufacturing, while ensuring efficient production and good precision stability.
Our excellent production process can ensure the consistency of each piece of the open-die, and ensure that the moulds will not leave any line
marks on the fastener products.
06
OPEN-DIE
COLD FORMING
VARIOUS STRUCTURE
011
We offer accessories related to cold forming, include carbide pins, cutting knife, holder and more, designed for different purposes. With our
advanced technology, even complex contours can achieve high tolerances. Additionally, we are able to respond quickly to urgent customer
situations and provide products that meet their needs.
COLD FORMING TOOL’S
VARIOUS GEOMETRIES 07
ACCESSORIES
012
FORWARD EXTRUSION
UPSET
BACKWARD EXTRUSION
Cold forming is a high-speed forging process that involves the precise shearing of metal disk stock and subjecting it to deformation by extrusion through a series of
punching dies and main mold cavities to create a specific shape. In this process, the force applied to the metal material must be within its tensile strength range,
otherwise it will cause the metal to fracture, although cutting and punching are exceptions.
Cold forming offers several benefits in the manufacturing process, such as fast production, precise dimensions, smooth surface, and improved
mechanical performance. It can effectively replace hot forging, casting, powder metallurgy, machining, welding, stamping, and reinforcing
plastic/composite materials.
013
Traditional cold forming dies rely heavily on empirical design, and mechanical analysis often involves cumbersome and complex
mathematical calculations. However, with the continuous development of computer technology, the finite element analysis method has
become popular, so we can now design, analyze, and improve cold forming dies based on numerical and scientific methods.
Based on finite element analysis results, combined with metal tensile patterns,
metallographic structure comparisons and other methods, a comprehensive
analysis of the true causes of moulds life and failure issues is conducted, and a series
of targeted and scientific design and improvement solutions are provided.
In addition, we also consider the customer's actual usage and cost, and design modular cold forming dies. This allows each part to be
independently replaceable, making it convenient for customers to repair or extend the life of the dies.
014
「MACHINERY 加工设备」
Spark EDM (JAPAN) – 10
Wire-cut EDM (JAPAN, SWISS) – 6
CNC Lathes (JAPAN, CHINA-TAIWAN) – 12
CNC Machining Center (CHINA-TAIWAN) – 2
Engraving Machine (JAPAN) – 2
CNC External Grinder – 2
Auto Plane surface Grinder – 8
…
…
Contour Measuring Machine (JAPAN) – 2
Microscopes (JAPAN) – 2
Surface Roughness Measuring Machines
(JAPAN) – 1
Hardness Testing Machines (JAPAN) – 2
Profile Projector(CHINA-TAIWAN) – 4
…
015
火花机（日本） – 10 台
慢走丝线切割机（日本、瑞士） – 6 台
数控车床（日本、中国台湾）– 12 台
数控加工中心（中国台湾）– 2 台
雕刻机（日本）– 2 台
数控外圆磨床 – 2 台
自动平面磨床 – 8 台
…
「MEASURING 检测设备」
轮廓仪（日本） – 2 台
工具显微镜（日本） – 2 台
粗糙度仪（日本）– 1 台
硬度计（日本）–2台
影像仪（中国台湾）– 4台
…
We use technology to drive production and have implemented digital software and equipment. Our production process is fully traceable from
raw materials to shipment. We have locally deployed ERP, MES, PLM, and CMMS systems for efficient management and secure customer
data. We also use intelligent tool cabinets and warehouses for fully automated material management.
SUPPLIED BY
016
VISION OF MANUFACTURING
Observe, Think, Innovate
017
018
