4.1自动上玻璃机

Auto Glass Loading

技术性能 Technical Performance

1. 抓取玻璃时要有效的玻璃分离功能，避免吸双片或多片现

象，单片抓取成功率≥99.5%。

2. 缺料自动提醒（声光）。

3. 设备机械臂有光电开关，避免因误动作等造成机械臂距离

过近造成玻璃碰撞。

4. 滚刷风扇，离子风除静电。

5. 四周采用护栏和光幕，防止人员进入误伤和玻璃异常掉落

机台外。

6. 具备隔纸回收功能。

7. 运动部件有机械安全防护和电气安全互锁。

1.Effective glass separation function to avoid grabbing the

phenomenon of suction of double or multiple pieces, and the

success rate of single piece grasping ≥ 99.5%.

2.Automatic shortage alert (audible and visual).

3.The mechanical arm of the equipment has a photoelectric

switch to avoid glass collisions caused by the mechanical arm

being too close to the glass due to wrong movements etc.

4.Rolling brush fan, ionic air to remove static electricity.

5.Guardrails and light curtains are used around to prevent

personnel from entering accidentally and glass from falling

off the machine due to abnormal conditions.

6.Separate paper recycling function.

7.The moving parts have mechanical safety protection and

electrical safety interlock.

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产品参数 Specification

项目 Item 参数 Parameter

适用组件尺寸 Panel Size L: 2500-1650mm, W: 980-1400mm

节拍 Cycle Time 双头≤16s（单头≤18S）Double head≤16s, Single head≤18s

外形尺寸 Overall Dimensions (L*W*H) 8700*4100*3500mm

电源 Voltage AC 380V 三相 AC 380V 3 Phase

功率 Power 10kW

气源及流量 Air Pressure 0.6-0.8MPa 200L/Min

4.2 一道EVA裁切铺设机

1st EVA Cutting&Placement

技术性能 Technical Performance

1. 自动提升上料。

2. 带有热熔机构，无需重复穿料。

3. 伺服传动，纠偏控制，裁切精准。

4. 实现EVA铺设到玻璃上的自动裁切与铺设。

5. 浮动辊采用减压阀和气缸张力控制，根据不同料厚度精准

控制张力。

6. EVA通过加热丝自动热熔自动粘接换卷。

7.具备除静电功能。

8.EVA采用放料电机结构传动，避免磁粉结构把EVA拉变形。

1.Automatic lifting and loading.

2.Equipped with a hot melt mechanism, no need for repeated

threading.

3.Servo drive, deviation correction control, precise cutting .

4.Realize automatic cutting and laying of EVA onto glass.

5.The floating rolls are controlled by pressure reducing valves

and cylinder tensions, which precisely control the tension

according to the thickness of the material.

6.The EVA is automatically bonded to the roll by means of

a heating wire.

7.Equipped with EVA smoothing function.

8.EVA adopts a discharge motor structure for transmission

to avoid deformation caused by magnetic particle structure.

11 www.horadgroup.com

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产品参数 Specification

项目 Item 参数 Parameter

适用组件尺寸 Panel Size L: 1650-2500mm , W: 980-1400mm

节拍 Cycle Time ≤16s

外形尺寸 Overall Dimensions (L*W*H) 7400*2400*2000mm

电源 Voltage AC 380V 三相 AC 380V 3 Phase

功率 Power 13kW

气源 Air Pressure 0.6-0.8MPa

裁切精度

Cutting Accuracy

长度裁切精度：≤2mm；对角线裁切精度：≤2mm

Length cutting accuracy: ≤2mm;

Diagonal cutting accuracy: ≤2mm

铺设精度

Layup Accuracy

以玻璃中心为基准2mm，铺设平整

2mm from the centre of the glass, Flat laying

最大物料卷径

Maximum Material Roll Diameter 200-800mm

4.3 EVA抚平点烫机

EVA Flatten And Ironing Machine

技术性能 Technical Performance

1. 抚平机构自动浮动，适用不同厚度组件。

2. 四角点烫头采用宏瑞达专利方式，杜绝了EVA胶膜的发黑

和破损。

3. 抚平机构使胶膜和玻璃充分接触，去除褶皱和拱起。

4. 点烫机构使四角胶膜和玻璃粘连固定，胶膜无拉丝、烫穿。

5. 防止组件玻璃和胶膜在输送过程中发生错位。

1.The flatten mechanism automatically floats, compatible

with panels of different thicknesses.

2.Four-corner shaped ironing head adopts HORAD patented

method, which eliminate EVA film's blackening and breakage.

3.The flatten mechanism brings the film and glass into

full contact and removes creases and arches.

4.The ironing machine ensures that the four corner adhesive

film is adhered and fixed to the glass, and the adhesive film

is free from wire drawing or hot piercing.

5.Prevent misalignment of panel glass and adhesive film

during transportation.

13 www.horadgroup.com

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产品参数 Specification

项目 Item 参数 Parameter

适用组件尺寸 Panel Size

节拍 Cycle Time ≤16s

外形尺寸 Overall Dimensions (L*W*H) 3600*1900*1830mm

重量 Weight 1400KG

功率 Power 2KW

电源 Voltage AC 380V，三相5线制 50Hz

气源 Air Pressure 0.6~0.8Mpa

耗气量 Gas Consumption 300L/min

L: 1650-2520mm , W: 950-1450mm

4.4 高速排版机

High-speed String Layup

技术性能 Technical Performance

1. 采用双驱动直线电机方式。

2. 视觉定位。

3. 伺服归正，一键切换版型。

4. 具有位置精度高，效率节拍快速等优点。

1.Dual dual drive linear motor method.

2.Visual positioning.

3.Servo normalization, one click switch version.

4.High position accuracy,high efficiency and fast cycle time.

15 www.horadgroup.com 机器人排版机 Robot String Layup

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产品参数 Specification

项目 Item 参数 Parameter

适用组件尺寸 Panel Size L:1600-2600mm，W:980-1450mm

节拍 Cycle Time ≤35s

外形尺寸 Overall Dimensions (L*W*H) 3720*3620*2250mm

重量 Weight 3500kg

功率 Power 峰值10kW，平均7kW Peak 10kW, average 7kW

气源 Air Pressure 0.6-0.8MPa 峰值1200L/min，平均900L/min

Peak 1200L/min, average 900L/min

排版精度 String Positioning Accuracy ≤±0.3mm

驱动动力 Driving Power 直线电机方式 Linear motor mode

组件类型 Panel Type 兼容市面上主流版型

Compatible with mainstream versions on the market

电池串摆放重复位置精度

Repetitive Position Accuracy of Cell String Placement ≤±1mm

(龙门高速排版机 Gantry High-speed String Layup)

4.5 汇流条叠焊机

Auto Bussing

技术性能 Technical Performance

1. 全新设计，采用宏瑞达独创的反馈式温控系统，精准控制

焊接温度。

2. 采用电磁焊接。

3. 版型一键切换，伺服归正。

4. 视觉定位和纠偏。

5. 用于光伏组件制造过程中电池串的串并联互联，把汇流条

和电池串通过焊接链接在一起，形成组件。

1.New design with Horad's original feedback temperature

control system to accurately control welding temperature.

2. Using electromagnetic welding.

3.One click switch version, servo correction.

4.Visual positioning and correction.

5.Applied to the series-parallel interconnection of battery

strings in the manufacturing process of photovoltaic modules,

the busbar and battery strings are connected together through

welding to form the panel.

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产品参数 Specification

项目 Item 参数 Parameter

节拍 Cycle Time ≤16s

外形尺寸 Overall Dimensions (L*W*H) 6580*5650*2650mm

电源 Voltage 三相五线 380V/220V 50/60Hz

Three-phase five wire 380V/220V 50/60Hz

功率 Power 峰值35kW,平均25kW Peak 35kW, average 25kW

气源 Air Pressure 0.6-0.8MPa 2.0m3/min

电池片规格 Cell Type 166-230mm

汇流带规格 Busbar Specification

汇流带规格：卷状供料，自动裁切，料厚: 0.18－0.45mm，

宽: 4mm、5mm、6mm、8mm，卷重≤13kg

Specification of the busbar: coiled feeding, automatic cutting, material

thickness 0.18-0.45mm, width 4mm, 5mm, 6mm, 8mm, Weight ≤ 13kg

焊接方式 Soldering Method 电磁焊接 Electromagnetic welding

引线角度及偏差

Lead Busbar Angle and Deviation 90 ° ( ±≤ 2 °)

汇流条搭接面积 Soldering Method ≥ 80% ( ± 1mm)

旁路汇流带搭接偏差

Overlapping Deviation of Bypass Busbar ±1mm

允许组件流入最大偏差

Maximum deviation allowed for Panel Inflow 玻璃中心偏差＜30mm Glass center deviation ＜ 30mm

二次排串精度 The Overlap Area of Bus Bar ±0.15mm

稼动率 Utilization Rate ≥98% （不含维护时间) (excluding maintenance time)

破片率 Fragment Rate ＜0.2‰(以片计算) (calculated in pieces)

4.6 汇流条点烫机

技术性能 Technical Performance

1. 点烫头采用宏瑞达专利方式，杜绝了EVA胶膜的发黑和破

损。

2. 视觉检测汇流条缺失、偏移、未搭接、虚焊、异物等不良

情况。

3. 点烫机构使汇流条和胶膜粘连固定，胶膜无拉丝、烫穿。

4. 防止汇流条输送过程中发生错位。

1.The melting head adopts HORAD patented method

to eliminate blackening and breakage of EVA film.

2.Visual scanning to detect missing, offset,

unlap, dummy solder, foreign objects and other bad conditions

of the busbar.

3.Melting mechanism to make the convergence strip

and film adhesion fixed, film without drawing, burning through.

4.Prevent misalignment during the transportation process

of the busbar.

19 www.horadgroup.com Busing Inspection& Melting

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产品参数 Specification

项目 Item 参数 Parameter

适用组件尺寸 Panel Size

节拍 Cycle Time ≤16s

外形尺寸 Overall Dimensions (L*W*H) 3500*2100*1920mm

电源 Voltage AC 380V，三相5线制 3 phase 5 wire 50Hz

功率 Power 10kW

气源 Air Pressure 0.6-0.8MPa

耗气量 Air Consumption 800L/min

设备重量 Equipment Weight 1000kg

焊接方式 Soldering Method 接触焊 Resistance welding

L:1650-2520mm W:950-1450mm

4.7 自动贴胶带机

Auto String Taping

技术性能 Technical Performance

1. 整机结构紧凑，占地面积小，节省空间成本。

2. 能耗更低,耗气量更小。

3. 胶带长宽兼容性强，切换便捷、快速。

4. 组件兼容性强，组件大小切换便捷，操作快速。

5. 版型兼容性强，一键切换不同点位图，可定制横版贴胶带。

6. 良率>99.5%。

7. 保证其在到层压机之前的运输过程中，串间距不会发生位

移。

1.Compact overall structure, small footprint, and space costs

saving.

2.Less power consumption,higher speed ang higher precision.

3.Strong compatibility in tape length and width, convenient

and fast switching.

4.Strong panel compatibility, convenient panel size switching, and

fast operation.

5.Strong version compatibility, one click switching of different

point bitmaps, and customizable horizontal version with

adhesive tape.

6.Yield rate≥99.5%.

7.Ensure that the string spacing will not be distorted during

transport before reaching the laminator.

21 www.horadgroup.com

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产品参数 Specification

项目 Item 参数 Parameter

适用组件尺寸 Panel Size

节拍 Cycle Time ≤16s

外形尺寸 Overall Dimensions (L*W*H) 3100*1825*1800mm

电源 Voltage 220V

功率 Power 4kW

气源 Air Pressure 0.6-0.8MPa 300L/min

胶带宽度尺寸及断开尺寸

Tape Width & Length 5-10mm，长度15-18mm可调 Length 15-18mm adjustable

组件定位精度 Panel Positioning Accuracy ±0.5mm

更换胶带时间 Tape Replacement Time ≤3min

胶带粘贴位置偏差

Taping Positioning Accuracy ±0.5mm

不同版型切换时间 Switch Time ≤10min

电池片规格 Cell Size 156-230组件，兼容半片组件

156-230 moudles, compatible with half cut

L: 1640-2520mm, W: 992-1450mm

4.8 自动贴绝缘胶带及汇流条

自动贴导电胶带 丁基胶自动涂敷机

Auto Insulation Taping and Busbar

Auto Conductive Adhesive Taping

Auto Butyl Rubber Coating Machine

技术性能 Technical Performance

1.采用三合一整体规划，节约占地面积和提升设备维护的便

利性。

2.统一组件传输/顶升/定位机构，保证组件运行及定位精度，

提升贴敷及涂敷效果和精度。

3.独特的组件定位模式，组件定位重复性可控，贴敷精度可

达±0.5mm。

4.独特汇流条弯折模式，提升后续合片的成功率。

5.自有贴敷控制模式，避免贴敷拉膜等工艺问题。

1. Adopting a three-in-one overall plan to save land area and improve the convenience of equipment maintenance.

2. Unify the transmission/lifting/positioning mechanism of

modules, ensure the accuracy of modules operation

and positioning, and improve the effectiveness and accuracy of application and coating.

3. Unique module positioning mode, controllable repeatability of module positioning, and application accuracy up to ± 0.5mm.

4. Unique busbar bending mode enhances the success rate

of subsequent lamination.

5. It has its own application control mode to avoid process

issues such as application and film pulling.

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产品参数 Specification

项目 Item 参数 Parameter

来料尺寸 Incoming Material Size

节拍 Cycle Time 30s

汇流条宽度/厚度范围 Bus Width/Thickness Range 4-8mm/0.2-0.4mm

汇流条/绝缘胶带贴敷范围

Application Range of Busbar/Insulation Tape

沿0.6m的边部内侧5-150mm处可调,贴敷弯曲度≤1mm/m

Adjustable 5-150mm along the inner side of the 0.6m edge,

with a bending degree of ≤ 1mm/m applied

L型汇流条折弯尺寸

Bending Size of L-shaped Busbar

高度 Height：10-40mm

底部宽度 Bottom width：5-15mm

汇流条/绝缘胶带来料方式

Incoming Method of Busbar/Insulation Tape 盘状 Disc

其它要求 Other Requirements 贴敷后具有辊压功能 After application, it has a rolling function

绝缘胶带宽度/厚度范围

Insulation Tape Width/Thickness Range 5-15mm/0.05-0.15mm

滚轮压力 Roller Pressure 0-100N可调 Adjustable

1200*600mm

其他要求

Other Requirements

可同时收集离型膜,胶带贴敷后具有辊压功能,确保贴敷压力；

导电胶带、绝缘胶带、汇流条裁切时不能损坏组件膜层。

具备直通功能。

Equipped with the ability to simultaneously collect release film,

the tape has a rolling function after application, ensuring the

application pressure; when cut-ting conductive tape, insulation

tape, and busbar, the component film layershould not be

damaged.Equipped with direct function.

单元一 Unit 1:

自动贴绝缘胶带及汇流条 Auto Insulation Taping and Busbar

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www.horadgroup.com 产品参数 Specification

项目 Item 参数 Parameter

来料尺寸 Incoming Material Size

节拍 Cycle Time 30s

导电胶带宽度 Width of Conductive Tape 3-6mm

导电胶带贴敷范围

Application Range of Conductive Tape

沿着1.2m的边部内侧10-15mm处可调,贴敷的弯曲度<1mm/m

Adjustable 10-15mm along the inner side of the 1.2m edge,

with a bending degree of<1mm/m applied

导电胶带来料方式

Incoming Method of Conductive Tape 盘状 Disc

滚轮压力 Roller Pressure 0-100N可调 Adjustable

1200*600mm

其他要求

Other Requirements

可同时收集离型膜,胶带贴敷后具有辊压功能,确保贴敷压力；

导电胶带、绝缘胶带、汇流条裁切时不能损坏组件膜层。

具备直通功能。

Equipped with the ability to simultaneously collect

release film, the tape has a rolling function after

application, ensuring the application pressure; When

cutting conductive tape, insulation tape, and busbar,

the component film layer should not be damaged.

Equipped with direct function.

单元二 Unit 2:

自动贴导电胶带

Auto Conductive Adhesive Taping

导电胶带厚度 Thickness of Conductive Tape 0.05-0.2mm

4.8 自动贴绝缘胶带及汇流条

自动贴导电胶带 丁基胶自动涂敷机

25 Auto Insulation Taping and Busbar

Auto Conductive Adhesive Taping

Auto Butyl Rubber Coating Machine

www.horadgroup.cn

产品参数 Specification

项目 Item 参数 Parameter

来料尺寸 Incoming Material Size

节拍 Cycle Time 30s

挤涂宽度范围 Squeezing Width Range 6-10mm

宽度精度/厚度精度

Width Accuracy/Thickness Accuracy 土0.5mm / 土0.05mm

挤涂厚度范围

Squeezing Thickness Range 0.3-0.8mm

胶条外侧距玻璃边沿的距离

The distance between the outer side of

the adhesive strip and the edge of the glass

2-10mm可调 Adjustable

温度范围 Temperature Range 常温到250℃ Normal temperature to 250 ℃

挤出量

Extrusion Amount

在140℃的条件下，挤出量＞150g/min（科梅林）；

在210℃的条件下，挤出量＞150g/min（Qunex）；

At 140 ℃, the extrusion amount is greater than 150g/min (Komelin);

At 210 ℃, the extrusion amount is greater than 150g/min (Qunex);

重复涂布出胶量精度

Repetitive Coating Adhesive Yield Accuracy ≤1%

1200*600mm

其他要求

Other Requirements

丁基胶为液压挤出的方式，全部使用齿轮泵，不能使用活塞泵。

IButyl rubber is extruded by hydraulic pressure, using

gear pumps instead of piston pumps.

单元三 Unit 3:

丁基胶自动涂敷机

Auto Butyl Rubber Coating Machine

26

4.9 间隙贴膜机

Gap Film Applicator

技术性能 Technical Performance

1. 可无缝对接在自动化生产线上，实现自动进出料控制。

2. 温度和风量控制参数化，可适应不同工况，保障粘接可靠。

3. 多头同步贴膜，贴膜效率高。

4. 换料方便快捷，可接带换卷，减少材料损耗。

1.It can be seamlessly connected to the automatic production

line to realize automatic feeding and discharging control.

2.Temperature and air volume control parameterization, which

can adapt to different working conditions and ensure reliable

bonding.

3.Multi-head synchronous film sticking, high film sticking

efficiency.

4.Convenient and fast material change, can be spliced and

changed to reduce material loss.

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产品参数 Specification

项目 Item 参数 Parameter

适用组件尺寸 Panel Size

节拍 Cycle Time ≤16s

外形尺寸 Overall Dimensions (L*W*H) 9300*4700*2200mm

电源 Voltage AC 380V

功率 Power 60kW

气源 Air Pressure 0.6-0.8MPa 1500L/min

耗气量 Gas Consumption 1500L/min

重量 Weight 9.5t

流水线对接高度

Assembly Line Docking Height 950±50mm（可定制）(customizable)

L: 1700-2550mm，W: 1000-1450mm

上下料方式 Loading and Unloading Methods 自动进出料 Automatic feeding and discharging

膜带规格 Film Tape Specifications W: 4~12mm；T: ≤0.2mm

换料时间 Refueling Time ≤30s/组 ≤ 30s/group

换型时间 Type Change Time ≤10min

4.10 双玻合片机

2nd Glass Loading&Placement

技术性能 Technical Performance

1. 采用最新研发浮动头机构，可避免滚球与加工件间的摩擦。

2. 有效的抓取玻璃。

3. 运动部件有机械安全防护和电气安全互锁。

4. 真空吸盘采用平板型，外径尺寸≥100mm。

5. 四周采用护栏和光幕，防止人员进入误伤和玻璃异常掉落

机台外。

6. 设备机械臂有光电开关，避免因误动作等造成机械臂距离

过近造成玻璃碰撞。

7. 具备隔纸回收功能。

8. 能够满足不同规格型号的玻璃使用。

1. Adopting the latest developed floating head mechanism

which can avoid friction between the rolling ball and the

machined parts.

2.Effectively grasp glass.

3.The moving parts have mechanical safety protection and

electrical safety interlock

4.The vacuum suction cup adopts the flat plate type, and the

outer diameter size≥ 100mm.

5.Guardrails and light curtains are used around to prevent

personnel from entering the outside of the machine with

accidental injuries and abnormal glass drops

6. The mechanical arm of the equipment is equipped with

a photoelectric switch to avoid glass collision caused by

misoperation or close proximity of the mechanical arm.

7.Separable paper recycling function.

8.Compatible with different specifications ang models of glass.

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产品参数 Specification

项目 Item 参数 Parameter

适用组件尺寸 Panel Size L:2500-1650mm，W:980-1400mm

节拍 Cycle Time ≤16s

外形尺寸 Overall Dimensions (L*W*H) 5600*4300*3600mm

电源 Voltage AC 380V 三相 3 Phase

功率 Power 15KW

气源 Air Pressure 0.6-0.8MPa 350L/Min

上下玻璃定位精度

Positioning Accuracy ≤1mm

4.11 引线弯折机

Busbar Bending

技术性能 Technical Performance

1. 引线按压贴胶带或者引线按压放高温布（二选一）。

2. 采用三套胶带裁切机构或者三套高温布料仓。

3. 相机引导定位引出线。

4. 条码撕取贴敷，条码相机拍照引导。

5. 伺服归正，一键切换。

6. 各产品数据保存功能，可一键切换产品数据，切换时间

≤30分钟（含硬件及软件）。

1.Press and stick adhesive tape on the lead wire or press and

place high-temperature cloth on the lead wire (either option).

2.Use three sets of tape cutting mechanisms or three sets of

high-temperature fabric bins.

3.Camera guided positioning lead.

4.Tear and apply the barcode, and guide the barcode camera

to take photos.

5.Servo correction, one click switch.

6.Each product with data saving function, can switch product

data with one key, switching time ≤ 30 minutes (including

hardware and software).

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产品参数 Specification

项目 Item 参数 Parameter

适用玻璃尺寸 Glass Size

节拍 Cycle Time ≤16s

外形尺寸 Overall Dimensions (L*W*H) 3210*2200*1940mm

电源 Voltage AC220V±5%, 1P+1N+1PE, 40A, 50/60HZ

功率 Power ≤5kW

气源 Air Pressure 0.6~0.8MPa

耗气量 Gas Consumption 200L/min

重量 Weight 2000kg

组件类型 Panel Type 兼容9BB整片、半片、单双玻等

Compatible with 9BB full cell, half cell, Glass-Backsheet Module,

and Glass-Glass module

工作噪音 Working Noise ≤70dB

视觉系统 Vision

来料检测、引导定位、成品检查

Incoming inspection, guiding positioning,

and finished product inspection

视觉检测 Vision Inspection

视觉判定来料组件汇流条是否具备折弯条件

Visual judgment of whether the incoming module busbar meets

the bending conditions

视觉精度 Visual Accuracy ≤±0.1mm

引线尺寸 Lead Size 厚度 Thickness 0.15-0.45mm; 宽度 Width 6-8mm;

引线长度 Lead length 16-20mm; 引线间距 Lead spacing ≥4mm

高温布规格

High Temperature Cloth Specifications

根据客户要求定制

Customized silos that meet customer requirements

高温布破损率

High Temperature Cloth Damage Rate ≤0.2%（需定期更换） (requires regular replacement)

胶带粘贴成功率

Success Rate of Adhesive Tape Pasting ≥99.8%

条码大小 Barcode Size L:(40-70mm)；W:(6-15mm)

条码粘贴要求 Barcode Pasting Requirements

无漏贴、无缺损、无气泡、无歪斜，表面平整无褶皱

No missing stickers, defects, bubbles, or skews,

with a flat surface and no wrinkles

L: 1644-2520mm，W: 985-1450mm

4.12 双玻封边机

Auto Edge Taping

技术性能 Technical Performance

1. 采用伺服切换版型，无需人工手动调节，换型时间快。

2. 内含5套组件版型（182、210为主），实现一键切换版型。

3. 升降采用伺服和螺杆方式，节拍快速，满足16S产线。

4. 胶带更换方便快捷，用时＜1min/卷,或者不停机换料。

1. Adopting servo switching version, no manual adjustment,

fast change time.

2.5 sets of moudle versions included (mainly 182 and 210) ,

one-click version switching.

3.The lifting adopts servo and screw modes, with fast cycle

time, the requirements of the 16S production line can be

satisfied.

4.Convenient and fast replacement of adhensive tape, time

<1min/roll, or Non-stop refueling.

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产品参数 Specification

项目 Item 参数 Parameter

适用组件尺寸 Panel Size

节拍 Cycle Time 两台封边机 ≤16s, 单台封边机 ≤22s

Two edge taping machines≤16s, Single edge taping machine≤22s

外形尺寸 Overall Dimensions (L*W*H) 3804*2712*1900mm

电源 Voltage AC 380V, 三相5线制 50Hz 3-phase 5-wire

功率 Power 峰值5kW, 平均3kW Peak 5kW, average 3kW

气源 Air Pressure 峰值900L/min, 平均300L/min Peak 900L/min, average 300L/min

胶带长度

Tape Length

胶带外径 ≤300mm（长度≥700m,兼容市场上1000米规格胶卷）

Outer diameter≤ 300mm (length ≥ 700m, compatible with

1000m specification film on the market)

胶带宽度 Tape Width 宽度 Width 20-30mm（兼容市场上大多数胶带规格)

(compatible with most tape specifications on the market)

胶带卷规格 Tape Roll Specifications 兼容市场上大多数胶带规格

Compatible with most tape specifications on the market

组件定位精度 Panel Positioning Accuracy ＜1mm

归正方式 Alignment Method 气缸归正，伺服调节 Cylinder correction, servo adjustment

封边效果 Edge Taping Effect 不得出现褶皱、波浪纹、破损 No wrinkles, wavy lines, damage

版型切换时间 Alignment Method 用时＜3min，配方切换 Time<3min, panel version switching

L: 1644-2520mm，W: 985-1450mm

4.13 撕封边胶带机

Edge-tape Removing

技术性能 Technical Performance

1. 结构小巧，撕胶带效率高。

2. 设备可修改程序改为撕边角胶带。

3. 撕下的胶带有收集盒，便于清理。

4. 使得组件四周边的杂物可,为后续的修边机提供稳定的来料

环境。

1.Compact structure, high efficiency of tearing tape.

2.The device can modify the program to tear edge tape.

3.Tear off the tape has a collection box, easy to clean.

4.Finally making the debris around the edge of the module

controllable and providing a stable incoming material

environment for the subsequent trimming machine.

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产品参数 Specification

项目 Item 参数 Parameter

适用组件尺寸 Panel Size

节拍 Cycle Time ≤16s

外形尺寸 Overall Dimensions (L*W*H) 3370*2000*2140mm

电源 Voltage AC 380V，三相五线制 50Hz 3-phase 5-wire

功率 Power 12kW

气源 Air Pressure 0.6-0.8MPa

耗气量 Gas Consumption 峰值900L/min，平均200L/min

Peak 900L/min, average 200L/min

重量 Weight 2.6t

稼动率 Utilization Rate ≥98%

进料方式 Feeding Method 组件长边进料，长边出料

Long edge feeding and long edge discharging of components

玻璃波形范围 Glass Waveform Range 0~5mm（最高点到最低点）(Highest to lowest point)

适应封边类型 Adapt to Edge Sealing Type

全封边双玻组件，结尾处胶带头长度≥30mm

Fully sealed edge double-glass module,

tape head length at the end ≥ 30mm

组件厚度 Panel Thickness 4-6mm

胶带规格 Tape Specifications 宽度 Width 30-40mm；厚度 Thickness 0.1-0.2mm

组件定位精度 Panel Positioning Accuracy ±1mm

铲刀寿命 Blade Life ≥40000次 ≥ 40000 times

L: 1640-2520mm，W: 992-1450mm

4.14 自动削边机

Auto Trimming

技术性能 Technical Performance

1. 伺服电机驱动，模组传动，直线导轨导向，保证到位精准

和运行平稳。

2. 设备全自动的控制，运行过程无需人员干预。

3. 四边同时进行削割，削边机四角采用可顶升式吸盘结构。

4. 刀片采用圆弧刃口，切削干净。

5.修边内部有存料空间及废料集中装置，便于清理。

1. Servo motor drive, panel drive, linear guide oriented,

ensuring precise positioning and smooth operation.

2.Fully automatic control of the equipment, without human

intervention during operation.

3.Simultaneously cut all four edges, and the four corners of

the trimming machine adopt a jackable suction cup structure.

4.The circular arc edge blade ,clean cutting.

5.Inside the trimming,there is a storage space and a waste

collection device for easy cleaning.

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产品参数 Specification

项目 Item 参数 Parameter

适用组件尺寸 Panel Size L: 1650-2500mm，W: 980-1400mm

节拍 Cycle Time ≤16s

外形尺寸 Overall Dimensions (L*W*H) 3350*2350*1530mm

电源 Voltage AC 380V3相5线制 50Hz DC 24V 3-phase 5-wire

功率 Power ≤5kW

气源 Air Pressure 0.6-0.8MPa

尾料方式 Tailing Method 精修四角去除尾料 Refine Corners and Remove Tailings

更换刀片时间 Knife Replacement Time ≤10min

削边刀寿命 Life of Knife ≥15天 ≥15days

定位精度 Positioning Accuracy ≤±1mm

削边时碎片率 Fragmentation Rate 0.001%

阻挡归正方式 Positioning Accuracy Manual

玻璃规格 Glass Type 1.6-5mm

4.15 精修四角机

2nd Trimming

技术性能 Technical Performance

1. 设备全自动的控制，运行过程无需人员干预。

2. 刀片采用直刃口，切削干净。

3. 四角同时进行削割。

4. 对修边机产生的尾料，进行处理，保证修边机无尾料。

1. Automatic control, operation process without

human intervention.

2. The blade adopts straight blade, cutting and clean.

3. Four corners are cut at the same time.

4. Process the tailings produced by the trimming machine.

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产品参数 Specification

项目 Item 参数 Parameter

适用组件尺寸 Panel Size L: 1650-2500mm, W: 980-1400mm

外形尺寸 Overall Dimensions (L*W*H) 1.6-5mm

功率 Power ≤5KW

电源 Voltage AC 380V3相5线制 50Hz DC 24V 3-phase 5-wire

兼容厚度 Compatible Thickness 3760*2020*1690mm

重量 Weight 1T

4.16 自动挑引线取高温布&引线成型

Auto Pick Up of High-temperature Cloth and Lead Forming

技术性能 Technical Performance

1. 可选配热风枪，对挑引线起到帮助。

2. 可选配多个视觉验证，保证引线成型尺寸。

3. 设备可稍作修改改为撕高温胶带。

4. 撕下的高温布或胶带有收集盒收集。

1.Optional hot air gun to help pick the fuse.

2.Multiple vision verification options available to ensure lead

molding dimensions.

3.The equipment can be slightly modified to tear

high-temperature tape.

4.Tear off high temperature cloth or tape has a collection

box to collect.

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产品参数 Specification

项目 Item 参数 Parameter

适用组件尺寸 Panel Size

节拍 Cycle Time ≤16s

外形尺寸 Overall Dimensions (L*W*H) 3205*1860*1980mm

电源 Voltage AC 380V，三相五线制 50Hz 3-phase 5-wire

功率 Power 峰值5.2kW，平均2.8kW Peak 5.2kW, average 2.8kW

气源 Air Pressure 0.6-0.8MPa

耗气量 Air consumption 峰值900L/min，平均200L/min

Peak 900L/min, average 200L/min

重量 Weight 1.9t

建议高温布尺寸

Suggested High-temperature Cloth Size 45*35mm

L: 1644-2550mm，W: 985-1450mm

4.17 全自动装框机

Auto Framing

技术性能 Technical Performance

1. 高位组框机可预先放置边框，节拍更快。

2. 长短边采用伺服+丝杠传动，短边组角力可达2T。

3. 顶升平台采用伺服+丝杆的四角顶升机构，顶升平稳，切

换版型无需调水平。

4. 装框机放置边框底板，侧挡板采用耐磨型玻璃纤维树脂板，

可防止边框磨损。

5. 边框打胶和组框机能实现单独工作且不互相干扰。

6. 抓取边框采用气动手指，兼容无C面边框。

7. 双胶头打胶系统平稳运行，出胶均匀。

1. High level framing machine can place frames in advance,

faster cycle time.

2. Both long and short sides are driven by servo and screws,

and the angular force of the short side group can reach 2T.

3. The lifting platform adopts a four corner lifting mechanism

of servo and screw.Smooth lifting, no need to adjust the

level when changing the version.

4. The framing machine places the frame base plate, and the

side shields are made of wear-resistant fiberglass resin plates

to prevent frame wear.

5. The frame gluing and framing machine can work

independently without mutual interference.

6. Using pneumatic fingers to grab the frame,compatible with

no C-side frame.

7.The gluing system with double glue head runs smoothly

and even glue output.

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产品参数 Specification

项目 Item 参数 Parameter

适用组件尺寸 Panel Size 兼容无C面或短C面边框

Compatible with no C-side or short C-side frames

外形尺寸 Overall Dimensions (L*W*H) 7500*4000*3000mm

功率 Power 18kW

电源 Voltage 380V/220V 50Hz

节拍 Cycle Time 整线设计节拍≤16s, 单台节拍≤18s

Whole line Cycle time ≤ 16s, Single unit cycle time≤ 18s

气源 Air Pressure 0.6-0.8MPa

组件边角错位精度

Accuracy of Panel Corner Misalignment ≤0.3mm

边框边角间隙 Frame Corner Clearance ≤0.3mm

对角线之差 Diagonal Difference ≤1.5mm

漏水孔错位 Dislocation of Leaking Hole ≤0.5mm

长短边尺寸精度

Size Accuracy of Long and Short Sides ±1mm

溢胶均匀率 Overflow Uniformity Rate >99.5%

版型切换时间 Switch Time ≤30min

人机界面 HMI 中英文模式 Chinese-English mode

规正模式 Alignment Mode 伺服归正+气缸归正 Servo correction+Cylinder correction

L: 1650-2500mm，W: 992-1400mm

4.18 接线盒激光焊接机

Jbox Laser Soldering Machine

技术性能 Technical Performance

1. 焊接速度更快,瞬间高能量局部加热,热影响区小,焊接强度

更高。

2. 激光熔融焊,可以实现无锡焊接,导电性更优良。

3. 焊接精度高,焊接位置可编程控制,焊接灵活，兼容性高。

4. 可省去接线盒底部锡块,减少辅助耗材使用成本。

5. CCD自动定位和焊后检测功能。

6. 焊接压头维护简单，使用寿命更长久。

7. 设备可无缝对接在自动化生产线上，实现自动进出料控制，

全自动机械定位组件外框，视觉定位焊接区域，实现自动焊

接。

1.Faster soldering speed, instant high energy local heating,

the Heat-affected zone is smaller, and the soldering strength

is higher.

2.Laser fusion soldering, without tin, better electrical conductivity.

3.High soldering accuracy, programmable control of soldering

position, flexible soldering, and high compatibility.

4.The tin block at the bottom of the J-box can be skipped,

the cost of auxiliary consumables can be reduced.

5.CCD automatic positioning and post soldering inpection

function.

6.Soldering pressure head is easy to maintain, and has longer

service life.

7.The equipment can be seamlessly docked on automated

production lines, achieving automatic loading and unloading

control, fully automatic mechanical positioning of panel frames,

visual positioning of soldering areas, and auto soldering.

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产品参数 Specification

项目 Item 参数 Parameter

适用组件尺寸 Panel Size L:1700-2550mm*W:1000-1450mm

节拍 Cycle Time ≤16s

外形尺寸 Overall Dimensions (L*W*H) 3370*2000*2140mm

电源 Voltage 380V

功率 Power 30kW

气源 Air Pressure 0.5-0.8MPa

耗气量 Air consumption 100L/min

重量 Weight 2.3T（不含附属设备）(excluding auxiliary equipment)

流水线对接高度 Assembly line docking height 950±50mm（可定制）(customizable)

上下料方式 Loading and unloading methods 自动进出料 Automatic loading & unloading

检测 Detection 具备焊后检测功能 Equipped with post weld inspection function

焊接拉力 Welding tension >80N

换型时间 Type change time ≤10min

4.19 接线盒自动灌胶机

Auto Jbox Potting

技术性能 Technical Performance

1. 设备全自动的控制，运行过程无需人员干预。

2. 自动AB胶配胶，按钮或脉冲信号自动出胶（流量，时间可

控）。

3. 设备包含供胶系统、AB胶螺杆泵计量系统、混胶系统、控

制系统。

4. 设备将混合均匀的胶料分别灌入组件上的3个接线盒内，

设备应保证灌胶位置的准确。

1.Fully automatic control of the equipment, without human

intervention during operation.

2.Automatic AB glue dispensing, button or pulse signal

automatic glue dispensing (flow rate, time controllable).

3.The equipment includes glue supply system, AB glue screw

pump metering system, glue mixing system and control system.

4.The equipment will be mixed evenly into the 3 junction

boxes on the panel, the equipment should ensure the

accuracy of the location of the glue filling.

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