2023

STAY TRUE, FORGE AHEAD

助力高端刀具国产化

Devote to the localization of

high-end cutting tools

采用国内外一流生产设备

专机化、数控化、自动化 蓬钨合金（山东）有限公司

Penglai Cutting Tools Co.,Ltd.

硬质合金棒料

标准/非标客制化定制

中小模数硬质合金滚刀

硬质合金铣刀

硬质合金钻头

硬质合金滚刀 01

02 03

04

Carbide Rod Solid Carbide Milling Cutter

Solid Carbide Drills

Carbide Gear Hobs

Standard/Non-standard Customized 标准/非标客制化定制

Standard/Non-standard Customized

标准/非标客制化定制

Standard/Non-standard Customized

Small and Medium Module Carbide Gear Hobs

蓬钨 合金 TM

产品分类

PENGWU Carbide

Product Classification

小模数渐开线、谐波插齿刀

中小模数硬质合金车齿刀

小模数插齿刀

硬质合金刀条

Regrinding and Recoating Service

修磨重涂服务

硬质合金车齿刀

06

07

08

05

修磨

重涂

Small Module Gear Shaper Cutters

Carbide Cutter Insert

Solid Carbide Gear Shaper Cutters

Small Module Involute, Harmonic Gear Shaper Cutters

标准/非标客制化定制

Standard/Non-standard Customized

Small Module Carbide Gear Shaper Cutters

名 称

Name Machining modulus

range

Material Precision Grade Applicable Products

加工模数范围 材 料 精度等级 适用产品

Carbide

硬质合金 DIN-AAA

Inner and outer gear ring

内外齿 齿轮齿圈

Inner and outer teeth,tempering,

gear ring

内外齿 调质 齿轮齿圈

Inner gear ring,step gear

内齿圈 台阶齿轮

M0.1-M4.5 硬质合金滚刀

Carbide Gear Hobs

Carbide

硬质合金 M0.1-M1.25 DIN-AA

小模数插齿刀

Small Module Gear

Shaper Cutters

Carbide

硬质合金 M0.15-M8 DIN-AA

硬质合金车齿刀

Carbide Gear Shaper

Cutter

名 称

Name Range Material Machinable materials Application

刃径范围 材 料 可加工材料 适用领域

Carbide

硬质合金

MM-MP-AM-AS

金属制造 机械加工

汽车制造 航空航天等

MM-MP-AM-AS

金属制造 机械加工

汽车制造 航空航天等

φ1-φ32 硬质合金钻头

Solid Carbide Drills

Carbide

硬质合金 φ3-φ20

硬质合金铣刀

Solid Carbide

Milling Cutters

齿轮加工工具

GEAR CUTTING TOOLS

通用加工工具

GENERAL-PURPOSE MACHINING TOOLS

牌号

Grade

Grain size Grade content

um

Hardness

Recommendation

晶粒度

% HRA HV30

钴含量 硬 度 牌号应用

超细晶粒,硬度高,适用于加工铝镁合金,玻璃纤维,碳纤维,石墨,

PCB板材,推荐用于制作PCB微型钻头及铣刀。

超细晶粒,适用于高淬硬钢(硬度>HRC60),玻璃纤维,石墨,碳纤

维,推荐用于高速切削,干切削。

PC406

PC406M

PC308

0.4

0.4

0.3

6

6

8

94.2

94.4

93.8

2100

2100

1950

硬质合金材料

GEAR CUTTING TOOLS

01 Application:

This type has ultra-fine grains and high hardness.It is suitable for

machining aluminum-magnesium alloy,glass fiber,carbon

fiber,graphite,PCB sheet.It is recommended for PCB micro drills

and milling cutters.

Application:

This type has ultra-fine grains.It is suitable for high-hardened

steel(hardness＞HRC60),glass fiber ,graphite, carbon fiber.It is

recommended for high-speed cutting and dry cutting.

蓬钨 合金 TM

产品列表

PENGWU Carbide

Products List

PC10S

PC12T

PC412

PC10F

PC12K

PC07T

0.6

0.6

0.4

0.6

0.4

0.7

10

12

12

10

12

7

91.8

91.8

92.8

92.5

92.6

93.4

1600

1600

1750

1720

1730

1890

Carbide Rod

硬质合金棒料

我公司生产各种规格硬质合金实心棒料、单直孔棒

材、双直孔棒材、螺旋孔棒材，并可按照客户定制非标

异型产品。

Our company produces various specifications of solid carbide rods, single

straight hole rods, double straight hole rods, and spiral hole rods, and can

also customize non-standard and special-shaped products according to

customer requirements.

02

通用型材料,适用于普通模具钢,灰口铸铁,奥氏体不锈钢,耐热合

金,推荐用于粗加工用铣刀和钻头。

Application:

This type is a universal material. It is suitable for general die

steel,gray cast iron,austenitic stainless steel,heat-resistant alloy.

It is recommended for roughing milling cutters and drills.

超细晶粒,针对钛合金专门开发的牌号,推荐用于钛合金高速切

削工具。

Application:

This type has ultra fine grains,specially developed for titanium

alloy.It is recommended for titanium alloy high-speed cutting

tools .

超细晶粒适用于不锈钢，淬硬钢，铝合金，推荐用于精加工

立铣刀。

Application:

This type has ultra-fine grains.It is suitable for stainless

steel,hardened steel,aluminum alloy. It is recommended for

finishing end milling cutter.

硬质合金刀条专用材质

Application:

Special material for carbide insert.

硬质合金刮削滚刀

Application:

Carbide scraping hob.

铰刀、铣刀、高硬材料

Application:

Cutters,milling cutters,high hardness materials.

蓬钨 合金 TM

产品列表

PENGWU Carbide

Product List

Solid Carbide Drills

硬质合金钻头

我公司生产各种用途的合金钻头：深孔钻、阶梯钻、皇

冠钻、锥度钻头、中心钻、油孔钻、钻头铰刀等，可以根据

不同的加工需求定制合适的钻头种类。

Our company manufactures alloy drill bits for various applications, including deep hole drills, step drills, crown drills, taper drills, center drills, oil hole

drills, drill countersinks, etc. We offer customized options to match different

machining requirements.

Carbide Gear Hobs

硬质合金滚刀

我公司生产各种用途的合金滚刀：直齿滚刀、斜齿滚

刀、蜗杆滚刀、花键滚刀、磨削滚刀、同步带轮滚刀，可以根

据不同的加工需求定制合适的滚刀种类。

Our company manufactures various alloy rolling cutters for different

application: including straight-tooth hobs, helical-tooth hobs, worm gear hobs,

spline hobs, grinding hobs, and synchronous belt wheel hobs. We can customize suitable types of hobs based on different machining requirements.

Solid Carbide Milling Cutter

硬质合金铣刀

我公司生产各种用途的合金铣刀：高速铣刀、端铣刀、

刀柄铣刀、T型铣刀、齿轮铣刀、球头铣刀、刃倒角刀等，可

以根据不同的加工需求定制合适的铣刀种类。

Our company manufactures alloy milling cutters for various applications,

including high-speed milling cutters, end milling cutters, shank milling cutters,

T-slot milling cutters, gear milling cutters, ball end milling cutters, chamfer

milling cutters, etc. We offer customized options to match different machining

requirements

03 蓬钨 合金 TM

产品介绍

PENGWU Carbide

Product Introduction

Carbide Cutter Insert

硬质合金刀条

我公司生产各种用途的硬质合金刀条：高速铣刀条、端

铣刀条、T型铣刀条、齿轮铣刀条、刃倒角刀条等，可以根

据不同的加工需求定制合适的合金刀条种类。

Our company manufactures various types of hard alloy insert for

different application: including high-speed milling cutters, end mills, T-slot

milling cutters, gear milling cutters, chamfer milling cutters, etc. We can

customize suitable types of alloy blades based on different processing needs.

Small Module Gear Shaper Cutters

小模数插齿刀

我公司生产各种用途的小模数插齿刀：直齿小模数插齿

刀、斜齿小模数插齿刀、内齿小模数插齿刀等，可以根据不

同的加工需求定制合适的小模数插齿刀种类。

Our company produces various small module gear shaping cutters for

various applications: straight tooth small module gear shaping cutter,small

module helical gear shaping cutter internal teeth small module gear shaping

cutter, etc.We offer customized options to match different machining

requirements.

Solid Carbide Gear Shaper Cutters

硬质合金车齿刀

我公司生产各种用途的硬质合金车齿刀：直齿硬质合金

车齿刀、花键硬质合金车齿刀、蜗杆硬质合金车齿刀，可以

根据不同的加工需求定制合适的车齿刀种类。

Our company manufactures various types of hard alloy gear shaper cutter

for different applications, including straight-tooth hard alloy gear shaper cutter,

spline hard alloy gear shaper cutter, and worm gear hard alloygear shaper cutter.

We can customize suitable types of gear hobs according to different machining

requirements.gear shaper cutter

04

蓬钨 合金 TM

产品介绍

PENGWU Carbide

Product Introduction

05 蓬钨 合金 TM

设备介绍

PENGWU Carbide

equipment introduction

生产设备

PRODUCTION EQUIPMENT

SAACKE-TTB SAACKE-UWID SAACKE-UWIH SAACKE-SGIS MAKINO-SG10 MAKINO-SS7

06

（仅为部分生产设备展示）

SAACKE-UWIIF

SAACKE-UWIF

MAKINO-AGE30FX

07 蓬钨 合金 TM

设备介绍

PENGWU Carbide

equipment introduction

（仅为部分检测设备展示）

检测设备

TEST EQUIPMENT

alicona-3D Measurement

ZOLLER-venturion-450

KLINGELNBERG P-26

主要用于检测插齿刀齿形，齿向，相邻累计，前

刃角度，滚刀的齿形，螺旋线，前角，前刃面周节

跳动，齿轮齿部精度检测，齿圈的内齿精度。

Mainly used for inspecting the tooth profile, tooth

pitch, adjacent accumulation, rake angle, tooth

profile, helix angle, rake face runout, gear tooth accuracy, and internal tooth accuracy of the hob.

自动变焦三维表面测量仪InfiniteFocus G5是奥地利

Alicona公司研发生产的集微型三坐标测量和表面形貌测

量于一体的光学测量系统，它适用于微米和纳米尺度的表

面测量和研究，能够满足尺寸测量，表面分析及表征的所

有要求，垂直分辨率高达10nm。

The InfiniteFocus G5, an automatic zoom 3D

surface measurement instrument, is developed and

manufactured by Alicona, Austria. It combines

micro-coordinate measurement and surface topography measurement into an integrated optical measurement system. It is suitable for surface measurement

and research in the micrometer and nanometer scales,

capable of meeting all requirements for dimensional

measurement, surface analysis, and characterization.

It boasts a vertical resolution up to 10nm.

主要用于检测刀具几何尺寸，异性刀具齿形及轮廓。

该设备采用Heidenhair光栅、Bosch气动单元、THK导

轨、Sony摄像头等单元，光栅精度等级可达0.5μ，重复

测量精度可达到±1μ。

Mainly used for inspecting the geometric dimensions of cutting tools, as well as the tooth profile and

contour of non-standard tools. This equipment incorporates components such as Heidenhain grating

scales, Bosch pneumatic units, THK linear guides, Sony

cameras, etc. The grating scale accuracy can reach 0.5

μ, and the repeatability measurement accuracy can

achieve ±1μ.

3.00-4.00

4.10-5.00

5.10-6.00

6.10-7.00

7.10-8.00

8.10-10.00

10.10-12.00

12.10-14.00

14.10-16.00

16.10-18.00

18.10-20.00

17

23

27

32

35

41

49

57

70

75

86

4

6

6

8

8

10

12

14

16

18

20

50

68

68

76

76

87

99

107

123

128

141

3.00-4.00

4.10-5.00

5.10-6.00

6.10-7.00

7.10-8.00

8.10-10.00

10.10-12.00

12.10-13.00

13.10-14.00

14.10-15.00

15.10-16.00

16.10-18.00

18.10-20.00

23

35

39

48

52

62

74

87

91

100

104

110

126

4

6

6

8

8

10

12

14

14

16

16

18

20

57

80

80

93

93

124

124

141

141

157

157

163

181

08

PC03系列外冷/内冷

硬质合金钻头

PC03 Series External Cooling/Internal Cooling

Carbide Drills

Nominal dia. Flute length Shank Dia. Length

Nominal dia. Flute length Shank Dia. Length

PC03系列外冷/内冷

硬质合金钻头

PC03 Series External Cooling/Internal Cooling

Carbide Drills

蓬钨 合金 TM

标准规格

PENGWU Carbide

Standard

3.00-4.00

4.10-5.00

5.10-6.00

6.10-8.00

8.10-10.00

10.10-11.00

11.10-12.00

12.10-13.00

13.10-14.00

14.10-15.00

15.10-16.00

16.10-18.00

18.10-19.00

19.10-20.00

32

47

51

66

81

98

102

115

119

132

136

145

166

170

4

6

6

8

10

12

12

14

14

16

16

18

20

20

65

92

92

107

126

152

152

169

169

189

189

198

225

225

加工

材料

直径 切削速度

Vc（m/min）

进给量

f(mm/rev）

切削速度

Vc(m/min）

进给量

f(mm/rev）

切削速度

Vc(m/min）

进给量

f(mm/rev）

切削速度

Vc(m/min）

进给量

f(mm/rev）

切削速度

Vc(m/min）

进给量

f(mm/rev）

切削速度

Vc(m/min）

进给量

f(mm/rev）

φ3

φ4

φ6

φ8

φ10

φ12

φ16

φ20

0.05-0.08-0.12

0.06-0.08-0.15

0.1-0.13-0.15

0.1-0.16-0.18

0.15-0.2-0.25

0.2-0.23-0.3

0.2-0.27-0.32

0.22-0.3-0.35

0.04-0.08-0.12

0.06-0.07-0.15

0.1-0.12-0.15

0.12-0.15-0.2

0.15-0.18-0.25

0.15-0.2-0.25

0.2-0.25-0.3

0.22-0.3-0.35

0.04-0.07-0.1

0.06-0.08-0.1

0.06-0.09-0.15

0.08-0.1-0.15

0.1-0.12-0.15

0.1-0.15-0.18

0.15-0.17-0.2

0.15-0.18-0.25

0.06-0.1-0.15

0.08-0.1-0.15

0.1-0.15-0.2

0.15-0.2-0.25

0.2-0.25-0.3

0.2-0.27-0.35

0.22-0.3-0.35

0.25-0.32-0.4

0.04-0.08-0.12

0.07-0.09-0.15

0.15-0.13-0.2

0.15-0.18-0.25

0.15-0.2-0.25

0.2-0.23-0.3

0.2-0.25-0.32

0.22-0.3-0.35

0.04-0.08-0.1

0.06-0.08-0.12

0.08-0.1-0.15

0.1-0.12-0.15

0.1-0.15-0.2

0.15-0.18-0.2

0.18-0.2-0.23

0.2-0.23-0.25

40-70-90 40-70-90 40-60-70 50-70-90 40-60-70 30-40-60

PC03外冷麻花钻推荐加工参数

PC03 external cooling (twist drill) recommended machining parameters.

09 Nominal dia. Flute length Shank Dia. Length

PC03系列外冷/内冷

硬质合金钻头

PC03 Series External Cooling/Internal Cooling

Carbide Drills

一般钢，碳钢

carbon steel

S45C

SS400

~200HB

合金钢

alloy steel

SCM440

42CrMo

~200-300HB

调质钢、模具钢

quenched and

tempered steel

Die steel

SKD61

~30-40HRC

灰口铸铁

grey cast iron

FC250

~250HB ~300HB ~-200HB

球墨铸铁

nodular cast iron

FCD450

不锈钢

stainless steel

SUS316

SUS304

蓬钨 合金 TM

标准规格

PENGWU Carbide

Standard

PC03 internal cooling (twist drill)recommended machining parameters.

φ3

φ4

φ6

φ8

φ10

φ12

φ16

φ20

0.05-0.08-0.12

0.08-0.1-0.15

0.1-0.15-0.2

0.15-0.2-0.25

0.2-0.25-0.3

0.2-0.27-0.32

0.22-0.3-0.35

0.25-0.35-0.45

0.05-0.08-0.12

0.07-0.09-0.15

0.15-0.13-0.2

0.15-0.18-0.25

0.15-0.2-0.25

0.2-0.23-0.3

0.2-0.25-0.32

0.22-0.32-0.4

0.04-0.06-0.08

0.06-0.08-0.1

0.06-0.09-0.15

0.08-0.12-0.15

0.1-0.15-0.18

0.12-0.17-0.2

0.15-0.18-0.25

0.17-0.2-0.3

0.06-0.12-0.15

0.08-0.12-0.15

0.1-0.15-0.2

0.15-0.2-0.25

0.2-0.25-0.3

0.2-0.28-0.32

0.25-0.3-0.35

0.25-0.3-0.45

0.05-0.1-0.12

0.07-0.1-0.15

0.15-0.13-0.2

0.15-0.18-0.25

0.15-0.22-0.25

0.2-0.25-0.28

0.25-0.27-0.3

0.25-0.27-0.32

0.05-0.08-0.1

0.07-0.1-0.13

0.1-0.12-0.15

0.1-0.14-0.18

0.12-0.17-0.2

0.15-0.2-0.23

0.2-0.23-0.25

0.2-0.25-0.28

0.03-0.06-0.08

0.04-0.07-0.1

0.05-0.07-0.12

0.06-0.09-0.14

0.08-0.12-0.15

0.1-0.13-0.15

0.12-0.15-0.2

0.16-0.18-0.22

60-80-100 50-60-90 40-60-80 60-90-120 50-70-90 30-50-75 30-50-70

直径

D

切削速度

Vc(m/min)

进给量

f(mm/rev)

切削速度

Vc(m/min)

进给量

f(mm/rev)

切削速度

Vc(m/min)

进给量

f(mm/rev)

切削速度

Vc(m/min)

进给量

f(mm/rev)

切削速度

Vc(m/min)

进给量

f(mm/rev)

切削速度

Vc(m/min)

进给量

f(mm/rev)

切削速度

Vc(m/min)

进给量

f(mm/rev)

PC03内冷麻花钻推荐加工参数

01）请根据机械刚性及工装夹具、加工部形状等的情况调整切削条件。

02）采用干式加工时，为进行冷却及去除切屑，请采取气冷措施。

03）高温的切屑以及钻头折断时的火花可能引发烧伤、火灾等危险，因此请采取防火对策。

04）湿式加工是指使用水溶性切削油时的加工。

05）请向加工点及钻刃充分供给切削油。

06）本切削条件表适用于开孔深度为 3Dc 以下的加工。

07）开孔深度超过 3Dc 时，请将转数及进给速度降低 20%。

08）开孔深度超过 3Dc 时，请采用分级加工方式。

但是，依被削材及加工条件，切削的排出性有时会变差。此时，即使孔深小

于规定的孔深，也请使用分级进给。

09）分级进给时请返回到孔的上面。

10）请将分级量的大致标准设定为 0.5~ 1Dc。小直径时，为0.2~0.5Dc左右。

11）夹紧时，请将钻头的振动控制在 0.02mm 以下。

01）Adjust cutting conditions based on the rigidity of the machinery, the shape of the workholding fixture,

and the geometry of the machining area.

02）When performing dry machining, implement air cooling measures to facilitate cooling and chip removal.

03）The high temperatures generated by chips and sparks from drill bit breakage can pose risks of burns and

fires. Therefore, take fire prevention measures.

04）Wet machining refers to the process of using water-soluble cutting oil during machining.

05）Ensure adequate supply of cutting oil to the machining point and drill edge.

06）This cutting parameter table is applicable for machining with a hole depth up to 3 times the drill diamet

er (3Dc).

07）For hole depths exceeding 3Dc, reduce the spindle speed and feed rate by 20%.

08）When hole depths exceed 3Dc, consider employing a stepped machining approach.

However, depending on the material being machined and the processing conditions, chip evacuation

during cutting can sometimes deteriorate. In such cases, even if the hole depth is less than the specified

limit, use stepped feed.

09) During stepped feed, retract above the hole.

10) Set the approximate step size between 0.5 to 1 times the drill diameter (0.2 to 0.5 times for small diame

ters).

11) When clamping, ensure the drill bit's vibration is controlled within 0.02mm.

10

加工

材料

~200HB ~200-300HB ~30-40HRC ~250HB ~300HB ~-200HB

一般钢，碳钢

carbon steel

S45C

SS400

合金钢

alloy steel

SCM440

42CrMo

调质钢、模具钢

quenched and

tempered steel

Die steel

SKD61

灰口铸铁

grey cast iron

FC250

球墨铸铁

nodular cast iron

FCD450

不锈钢

stainless steel

SUS316

SUS304

钛合金

Titanium

Solid Carbide

蓬钨 合金 TM

加工参数

PENGWU Carbide

Machining Parameters

PWCT

PWCT

PWCT

11 工件名称

加工内容

设备类型

刀体货号尺寸

切削线速度(m/min)

转速(转/min)

每转进给(mm/rev)

切深(mm)

刀具寿命(m)

是否合格

D10-L65-D10-L110

78.5

2500

0.2

55

80

合格

80

20

40

60

80

60

50

Qualified Qualified Qualified

D10-L65-D10-L110

78.5

2500

0.2

55

60

合格

D10-L65-D10-L110

78.5

2500

0.2

55

17

合格

Workpiece Name

Machining Content

Equipment Type

Workpiece Hardness

Machining Process

Cooling Method

Workpiece Characteristics

Machining Requirements

Cutting Fluid

Workpiece Material

Machining Dimensions

Equipment Specifications

Final Life Testing

Emulsion Fluid

Drilling Test

Machining Center

工件材质

加工尺寸

设备规格

45#

φ10钻头

850

工件硬度

加工形成

冷却方式

HRC32

切深55

外冷

工件特性

加工要求

切削液

最终寿命测试

乳化液

钻孔测试

加工中心

Comparative Test Report

对比测试报告

Tool Life compare

Unit: m

刀具寿命图

对比品牌

Brand Comparison A Leading Domestic Brand A Leading Domestic Brand

国内某大牌 国内某大牌

Tool Body Part Number and Dimensions

Cutting Line Speed (m/min)

Rotation Speed (rpm)

Feed per Revolution (mm/rev)

Cutting Depth (mm)

Tool Life (m)

Is it acceptable?

国内某大牌(A)

Leading Domestic Brand (A)

Leading Domestic Brand (B)

国内某大牌(B)

我司产品与国内两家知名品牌对比

寿命提升+10%+61%。

Our company's product compared with two well-known

domestic brands:Increase in lifespan +10%

and +61%.

Drill Depth

External cooling

蓬钨 合金 TM

标准参数

PENGWU Carbide

Standard Parameters

J系列订货号 刃径 刃长 柄径 总长

J Series Part Number B Series Part Number G Series Part Number T Series Part Number (Dc) (Lc) (Ds) (L)

B系列订货号 G系列订货号 T系列订货号

12

四刃平头铣刀

Four-Flute End Mills

J 系列-经济型铣刀 B 系列-标准铣刀 G 系列-高硬铣刀 T 系列-钛合金铣刀

J Series - Economical Milling Cutters B Series - Standard Milling Cutters G Series - High Hardness Milling Cutters T Series - Titanium Milling Cutters

1.0

2.0

3.0

3.0

4.0

4.0

4.0

4.0

4.0

4.0

5.0

5.0

5.0

6.0

6.0

6.0

7.0

7.0

7.0

8.0

8.0

8.0

9.0

9.0

9.0

9.0

10

10

10

10

11

11

12

12

13

14

15

15

15

16

16

16

20

PC03S40101003050J

PC03S40201003050J

PC03S40301003050J

PC03S40301004050J

PC03S40401004050J

PC03S40401204060J

PC03S40401604060J

PC03S40401006050J

PC03S40401206060J

PC03S40401606060J

PC03S40501206050J

PC03S40501506060J

PC03S40502006060J

PC03S40601506050J

PC03S40601806060J

PC03S40602606070J

PC03S40702008060J

PC03S40702408070J

PC03S40703208080J

PC03S40802008060J

PC03S40802408070J

PC03S40803208080J

PC03S40902510070J

PC03S40903010075J

PC03S40903010080J

PC03S40904010090J

PC03S41002510070J

PC03S41003010075J

PC03S41003010080J

PC03S41004010090J

PC03S41103012075J

PC03S41103612100J

PC03S41203012075J

PC03S41203612100J

PC03S41303514100J

PC03S41403514100J

PC03S41503216090J

PC03S41504016100J

PC03S41504816108J

PC03S41603216090J

PC03S41604016100J

PC03S41604816108J

PC03S42004020100J

PC03S40101003050B

PC03S40201003050B

PC03S40301003050B

PC03S40301004050B

PC03S40401004050B

PC03S40401204060B

PC03S40401604060B

PC03S40401006050B

PC03S40401206060B

PC03S40401606060B

PC03S40501206050B

PC03S40501506060B

PC03S40502006060B

PC03S40601506050B

PC03S40601806060B

PC03S40602606070B

PC03S40702008060B

PC03S40702408070B

PC03S40703208080B

PC03S40802008060B

PC03S40802408070B

PC03S40803208080B

PC03S40902510070B

PC03S40903010075B

PC03S40903010080B

PC03S40904010090B

PC03S41002510070B

PC03S41003010075B

PC03S41003010080B

PC03S41004010090B

PC03S41103012075B

PC03S41103612100B

PC03S41203012075B

PC03S41203612100B

PC03S41303514100B

PC03S41403514100B

PC03S41503216090B

PC03S41504016100B

PC03S41504816108B

PC03S41603216090B

PC03S41604016100B

PC03S41604816108B

PC03S42004020100B

PC07S40101003050G

PC07S40201003050G

PC07S40301003050G

PC07S40301004050G

PC07S40401004050G

PC07S40401204060G

PC07S40401604060G

PC07S40401006050G

PC07S40401206060G

PC07S40401606060G

PC07S40501206050G

PC07S40501506060G

PC07S40502006060G

PC07S40601506050G

PC07S40601806060G

PC07S40602606070G

PC07S40702008060G

PC07S40702408070G

PC07S40703208080G

PC07S40802008060G

PC07S40802408070G

PC07S40803208080G

PC07S40902510070G

PC07S40903010075G

PC07S40903010080G

PC07S40904010090G

PC07S41002510070G

PC07S41003010075G

PC07S41003010080G

PC07S41004010090G

PC07S41103012075G

PC07S41103612100G

PC07S41203012075G

PC07S41203612100G

PC07S41303514100G

PC07S41403514100G

PC07S41503216090G

PC07S41504016100G

PC07S41504816108G

PC07S41603216090G

PC07S41604016100G

PC07S41604816108G

PC07S42004020100G

PC04S40101003050T

PC04S40201003050T

PC04S40301003050T

PC04S40301004050T

PC04S40401004050T

PC04S40401204060T

PC04S40401604060T

PC04S40401006050T

PC04S40401206060T

PC04S40401606060T

PC04S40501206050T

PC04S40501506060T

PC04S40502006060T

PC04S40601506050T

PC04S40601806060T

PC04S40602606070T

PC04S40702008060T

PC04S40702408070T

PC04S40703208080T

PC04S40802008060T

PC04S40802408070T

PC04S40803208080T

PC04S40902510070T

PC04S40903010075T

PC04S40903010080T

PC04S40904010090T

PC04S41002510070T

PC04S41003010075T

PC04S41003010080T

PC04S41004010090T

PC04S41103012075T

PC04S41103612100T

PC04S41203012075T

PC04S41203612100T

PC04S41303514100T

PC04S41403514100T

PC04S41503216090T

PC04S41504016100T

PC04S41504816108T

PC04S41603216090T

PC04S41604016100T

PC04S41604816108T

PC04S42004020100T

10

10

10

10

10

12

16

10

12

16

12

15

20

15

18

26

20

24

32

20

24

32

25

30

30

40

25

30

30

40

30

36

30

36

35

35

32

40

48

32

40

48

40

3.0

3.0

3.0

4.0

4.0

4.0

4.0

6.0

6.0

6.0

6.0

6.0

6.0

6.0

6.0

6.0

8.0

8.0

8.0

8.0

8.0

8.0

10

10

10

10

10

10

10

10

12

12

12

12

14

14

16

16

16

16

16

16

20

50

50

50

50

50

60

60

50

60

60

50

60

60

50

60

70

60

70

80

60

70

80

70

75

80

90

70

75

80

90

75

100

75

100

100

100

90

100

108

90

100

108

100

蓬钨 合金 TM

标准规格

PENGWU Carbide

Standard

J系列订货号 刃径 刃长 柄径 总长

J Series Part Number B Series Part Number G Series Part Number T Series Part Number (Dc) (Ds) (L)

B系列订货号 G系列订货号 T系列订货号 两刃球头铣刀

球半径 刃径 刃长 柄径 总长

13 Two-Flute Ball Nose End Mills

J 系列-经济型铣刀 B 系列-标准铣刀 G 系列-高硬铣刀 T 系列-钛合金铣刀

J Series - Economical Milling Cutters B Series - Standard Milling Cutters G Series - High Hardness Milling Cutters T Series - Titanium Milling Cutters

PC03S42005020110J

PC03S42006020120J

PC03S42505025115J

PC03S42506225130J

PC03S42507525145J

PC03S43206432140J

PC03S43208032160J

PC03S42005020110B

PC03S42006020120B

PC03S42505025115B

PC03S42506225130B

PC03S42507525145B

PC03S43206432140B

PC03S43208032160B

PC07S42005020110G

PC07S42006020120G

PC07S42505025115G

PC07S42506225130G

PC07S42507525145G

PC07S43206432140G

PC07S43208032160G

PC04S42005020110T

PC04S42006020120T

PC04S42505025115T

PC04S42506225130T

PC04S42507525145T

PC04S43206432140T

PC04S43208032160T

20

20

25

25

25

32

32

50

60

50

62

75

64

80

20

20

25

25

25

32

32

110

120

115

130

145

140

160

J系列订货号

J Series Part Number B Series Part Number G Series Part Number T Series Part Number

B系列订货号 G系列订货号 T系列订货号

(R) (Dc) (Ds) (L)

(Lc)

(Lc)

2.0

2.0

2.0

3.0

4.0

3.0

3.0

4.0

4.0

5.0

6.0

6.0

8.0

8.0

10.0

10.0

12.0

12.0

14.0

16.0

16.0

20.0

20.0

25.0

25.0

32.0

32.0

1.0

1.0

1.0

1.5

2.0

1.5

1.5

2.0

2.0

2.5

3.0

3.0

4.0

4.0

5.0

5.0

6.0

6.0

7.0

8.0

8.0

10.0

10.0

12.5

12.5

16.0

16.0

PC03B20200304060J

PC03B20200604060J

PC03B20200404060J

PC03B20300504060J

PC03B20400604060J

PC03B20300506070J

PC03B20300806070J

PC03B20400606070J

PC03B20400806070J

PC03B20500806080J

PC03B20600906080J

PC03B20601206080J

PC03B20801208090J

PC03B20801408090J

PC03B21001510100J

PC03B21001810100J

PC03B21201812110J

PC03B21202212110J

PC03B21402414110J

PC03B21601616080J

PC03B21602416120J

PC03B22002020100J

PC03B22003020140J

PC03B22502525100J

PC03B22504025150J

PC03B23203232105J

PC03B23204832160J

PC03B20200304060B

PC03B20200604060B

PC03B20200404060B

PC03B20300504060B

PC03B20400604060B

PC03B20300506070B

PC03B20300806070B

PC03B20400606070B

PC03B20400806070B

PC03B20500806080B

PC03B20600906080B

PC03B20601206080B

PC03B20801208090B

PC03B20801408090B

PC03B21001510100B

PC03B21001810100B

PC03B21201812110B

PC03B21202212110B

PC03B21402414110B

PC03B21601616080B

PC03B21602416120B

PC03B22002020100B

PC03B22003020140B

PC03B22502525100B

PC03B22504025150B

PC03B23203232105B

PC03B23204832160B

PC07B20200304060G

PC07B20200604060G

PC07B20200404060G

PC07B20300504060G

PC07B20400604060G

PC07B20300506070G

PC07B20300806070G

PC07B20400606070G

PC07B20400806070G

PC07B20500806080G

PC07B20600906080G

PC07B20601206080G

PC07B20801208090G

PC07B20801408090G

PC07B21001510100G

PC07B21001810100G

PC07B21201812110G

PC07B21202212110G

PC07B21402414110G

PC07B21601616080G

PC07B21602416120G

PC07B22002020100G

PC07B22003020140G

PC07B22502525100G

PC07B22504025150G

PC07B23203232105G

PC07B23204832160G

PC04B20200304060T

PC04B20200604060T

PC04B20200404060T

PC04B20300504060T

PC04B20400604060T

PC04B20300506070T

PC04B20300806070T

PC04B20400606070T

PC04B20400806070T

PC04B20500806080T

PC04B20600906080T

PC04B20601206080T

PC04B20801208090T

PC04B20801408090T

PC04B21001510100T

PC04B21001810100T

PC04B21201812110T

PC04B21202212110T

PC04B21402414110T

PC04B21601616080T

PC04B21602416120T

PC04B22002020100T

PC04B22003020140T

PC04B22502525100T

PC04B22504025150T

PC04B23203232105T

PC04B23204832160T

3

6

4

5

6

5

8

6

8

8

9

12

12

14

15

18

18

22

24

16

24

20

30

25

40

32

48

4

4

4

4

4

6

6

6

6

6

6

6

8

8

10

10

12

12

14

16

16

20

20

25

25

32

32

60

60

60

60

60

70

70

70

70

80

80

80

90

90

100

100

110

110

110

80

120

100

140

100

150

105

160

蓬钨 合金 TM

标准规格

PENGWU Carbide

Standard

四刃圆鼻铣刀

14

Four-Flute End mills with corner radius

J 系列-经济型铣刀 B 系列-标准铣刀 G 系列-高硬铣刀 T 系列-钛合金铣刀

J Series - Economical Milling Cutters B Series - Standard Milling Cutters G Series - High Hardness Milling Cutters T Series - Titanium Milling Cutters

J系列订货号 刀尖圆角 刃径 刃长 柄径 总长

J Series Part Number B Series Part Number G Series Part Number T Series Part Number

B系列订货号 G系列订货号 T系列订货号

(Rc) (Dc) (Lc) (Ds) (L)

3.0

3.0

3.0

3.0

3.0

3.0

4.0

4.0

4.0

4.0

4.0

4.0

4.0

4.0

5.0

5.0

5.0

5.0

5.0

6.0

6.0

6.0

6.0

8.0

8.0

8.0

8.0

8.0

10.0

10.0

10.0

10.0

10.0

10.0

12.0

12.0

12.0

12.0

12.0

12.0

12.0

16.0

0.3

0.5

0.8

0.3

0.5

0.8

0.2

0.3

0.5

1.0

0.2

0.3

0.5

1.0

0.2

0.3

0.5

1.0

1.2

0.2

0.3

0.5

1.0

0.5

1.0

1.5

2.0

2.5

0.5

1.0

1.5

2.0

2.5

3.0

0.2

0.5

1.0

1.5

2.0

2.5

3.0

0.2

PC03R40300304045J

PC03R40300504045J

PC03R40300804045J

PC03R40300306045J

PC03R40300506045J

PC03R40300806045J

PC03R40400204045J

PC03R40400304045J

PC03R40400504045J

PC03R40400104045J

PC03R40400206045J

PC03R40400306045J

PC03R40400506045J

PC03R40400106045J

PC03R40500206050J

PC03R40500306050J

PC03R40500506050J

PC03R40501006050J

PC03R40501206050J

PC03R40600206050J

PC03R40600306050J

PC03R40600506050J

PC03R40601006050J

PC03R40800508060J

PC03R40801008060J

PC03R40801508060J

PC03R40802008060J

PC03R40802508060J

PC03R41000510070J

PC03R41001010070J

PC03R41001510070J

PC03R41002010070J

PC03R41002510070J

PC03R41003010070J

PC03R41200212075J

PC03R41200512075J

PC03R41201012075J

PC03R41201512075J

PC03R41202012075J

PC03R41202512075J

PC03R41203012075J

PC03R41600216110J

PC03R40300304045B

PC03R40300504045B

PC03R40300804045B

PC03R40300306045B

PC03R40300506045B

PC03R40300806045B

PC03R40400204045B

PC03R40400304045B

PC03R40400504045B

PC03R40400104045B

PC03R40400206045B

PC03R40400306045B

PC03R40400506045B

PC03R40400106045B

PC03R40500206050B

PC03R40500306050B

PC03R40500506050B

PC03R40501006050B

PC03R40501206050B

PC03R40600206050B

PC03R40600306050B

PC03R40600506050B

PC03R40601006050B

PC03R40800508060B

PC03R40801008060B

PC03R40801508060B

PC03R40802008060B

PC03R40802508060B

PC03R41000510070B

PC03R41001010070B

PC03R41001510070B

PC03R41002010070B

PC03R41002510070B

PC03R41003010070B

PC03R41200212075B

PC03R41200512075B

PC03R41201012075B

PC03R41201512075B

PC03R41202012075B

PC03R41202512075B

PC03R41203012075B

PC03R41600216110B

PC07R40300304045G

PC07R40300504045G

PC07R40300804045G

PC07R40300306045G

PC07R40300506045G

PC07R40300806045G

PC07R40400204045G

PC07R40400304045G

PC07R40400504045G

PC07R40400104045G

PC07R40400206045G

PC07R40400306045G

PC07R40400506045G

PC07R40400106045G

PC07R40500206050G

PC07R40500306050G

PC07R40500506050G

PC07R40501006050G

PC07R40501206050G

PC07R40600206050G

PC07R40600306050G

PC07R40600506050G

PC07R40601006050G

PC07R40800508060G

PC07R40801008060G

PC07R40801508060G

PC07R40802008060G

PC07R40802508060G

PC07R41000510070G

PC07R41001010070G

PC07R41001510070G

PC07R41002010070G

PC07R41002510070G

PC07R41003010070G

PC07R41200212075G

PC07R41200512075G

PC07R41201012075G

PC07R41201512075G

PC07R41202012075G

PC07R41202512075G

PC07R41203012075G

PC07R41600216110G

PC04R40300304045T

PC04R40300504045T

PC04R40300804045T

PC04R40300306045T

PC04R40300506045T

PC04R40300806045T

PC04R40400204045T

PC04R40400304045T

PC04R40400504045T

PC04R40400104045T

PC04R40400206045T

PC04R40400306045T

PC04R40400506045T

PC04R40400106045T

PC04R40500206050T

PC04R40500306050T

PC04R40500506050T

PC04R40501006050T

PC04R40501206050T

PC04R40600206050T

PC04R40600306050T

PC04R40600506050T

PC04R40601006050T

PC04R40800508060T

PC04R40801008060T

PC04R40801508060T

PC04R40802008060T

PC04R40802508060T

PC04R41000510070T

PC04R41001010070T

PC04R41001510070T

PC04R41002010070T

PC04R41002510070T

PC04R41003010070T

PC04R41200212075T

PC04R41200512075T

PC04R41201012075T

PC04R41201512075T

PC04R41202012075T

PC04R41202512075T

PC04R41203012075T

PC04R41600216110T

10

10

10

10

10

10

12

12

12

12

12

12

12

12

15

15

15

15

15

15

15

15

15

20

20

20

20

20

25

25

25

25

25

25

25

25

25

25

25

25

25

32

4

4

4

6

6

6

4

4

4

4

6

6

6

6

6

6

6

6

6

6

6

6

6

8

8

8

8

8

10

10

10

10

10

10

12

12

12

12

12

12

12

16

45

45

45

45

45

45

45

45

45

45

45

45

45

45

50

50

50

50

50

50

50

50

50

60

60

60

60

60

70

70

70

70

70

70

75

75

75

75

75

75

75

110

蓬钨 合金 TM

标准规格

PENGWU Carbide

Standard

备注：被加工材料选择基准（

Note: Selection Criteria for Workpiece Material( most suitable suitable

)

)

最合适 合适

15 J系列订货号 刀尖圆角 刃径 刃长 柄径 总长

J Series Part Number B Series Part Number G Series Part Number T Series Part Number

B系列订货号 G系列订货号 T系列订货号

(Tc) (Dc) (Lc) (Ds) (L)

PC03R41600516110J

PC03R41601016110J

PC03R41602016110J

PC03R41603016110J

PC03R41604016110J

PC03R41605016110J

PC03R42000220110J

PC03R42000520110J

PC03R42001020110J

PC03R42002020110J

PC03R42003020110J

PC03R42004020110J

PC03R42005020110J

PC03R41600516110B

PC03R41601016110B

PC03R41602016110B

PC03R41603016110B

PC03R41604016110B

PC03R41605016110B

PC03R42000220110B

PC03R42000520110B

PC03R42001020110B

PC03R42002020110B

PC03R42003020110B

PC03R42004020110B

PC03R42005020110B

PC07R41600516110G

PC07R41601016110G

PC07R41602016110G

PC07R41603016110G

PC07R41604016110G

PC07R41605016110G

PC07R42000220110G

PC07R42000520110G

PC07R42001020110G

PC07R42002020110G

PC07R42003020110G

PC07R42004020110G

PC07R42005020110G

PC04R41600516110T

PC04R41601016110T

PC04R41602016110T

PC04R41603016110T

PC04R41604016110T

PC04R41605016110T

PC04R42000220110T

PC04R42000520110T

PC04R42001020110T

PC04R42002020110T

PC04R42003020110T

PC04R42004020110T

PC04R42005020110T

0.5

1.0

2.0

3.0

4.0

5.0

0.2

0.5

1.0

2.0

3.0

4.0

5.0

16.0

16.0

16.0

16.0

16.0

16.0

20.0

20.0

20.0

20.0

20.0

20.0

20.0

32

32

32

32

32

32

38

38

38

38

38

38

38

16

16

16

16

16

16

20

20

20

20

20

20

20

110

110

110

110

110

110

110

110

110

110

110

110

110

结构

钢

碳素

钢

合金

钢

预硬

化钢

不锈钢

HRC30

-45

HRC45

-55

HRC55

-60

＞

HRC60

钛合金

耐热合金

调质钢、模具钢、高硬度钢 铸铁 铝合金 铜合金 树脂

被切削材料

经济型

铣刀

J 系列

STRUCTURAL

STEEL

CARBON

STEEL

CARBIDE

STEEL

STAINLESS

STEEL

CAST IRON ALUMINUM

ALLOY

COPPER

ALLOY

PRE-HARDENED RESIN

STEEL

QUENCHED AND TEMPERED STEEL、TOOL STEEL、HIGH HARDNESS STEEL

THRA

结构

钢

碳素

钢

合金

钢

预硬

化钢

不锈钢

HRC30

-45

HRC45

-55

HRC55

-60

＞

HRC60

钛合金

耐热合金

调质钢、模具钢、高硬度钢 铸铁 铝合金 铜合金 树脂

被切削材料

STRUCTURAL

STEEL

CARBON

STEEL

CARBIDE

STEEL

STAINLESS

STEEL

CAST IRON ALUMINUM

ALLOY

COPPER

ALLOY

PRE-HARDENED RESIN

STEEL

QUENCHED AND TEMPERED STEEL、TOOL STEEL、HIGH HARDNESS STEEL

THRA

标准型

铣刀

B 系列

结构

钢

碳素

钢

合金

钢

预硬

化钢

不锈钢

HRC30

-45

HRC45

-55

HRC55

-60

＞

HRC60

钛合金

耐热合金

调质钢、模具钢、高硬度钢 铸铁 铝合金 铜合金 树脂

被切削材料

STRUCTURAL

STEEL

CARBON

STEEL

CARBIDE

STEEL

STAINLESS

STEEL

CAST IRON ALUMINUM

ALLOY

COPPER

ALLOY

PRE-HARDENED RESIN

STEEL

QUENCHED AND TEMPERED STEEL、TOOL STEEL、HIGH HARDNESS STEEL

THRA

高硬型

铣刀

G 系列

结构

钢

碳素

钢

合金

钢

预硬

化钢

不锈钢

HRC30

-45

HRC45

-55

HRC55

-60

＞

HRC60

钛合金

耐热合金

调质钢、模具钢、高硬度钢 铸铁 铝合金 铜合金 树脂

被切削材料

STRUCTURAL

STEEL

CARBON

STEEL

CARBIDE

STEEL

STAINLESS

STEEL

CAST IRON ALUMINUM

ALLOY

COPPER

ALLOY

PRE-HARDENED RESIN

STEEL

QUENCHED AND TEMPERED STEEL、TOOL STEEL、HIGH HARDNESS STEEL

THRA

钛合金

铣 刀

T 系列

J Series - Economical

Milling Cutters

B Series - Standard

Milling Cutters

G Series - High Hardness

Milling Cutters

T Series - Titanium

Milling Cutters

蓬钨 合金 TM

材料选择

PENGWU Carbide

Material Data Sheet

刀具执行标准(Tooling Execution Standards)

GB/T6084 · DIN3968

精密复杂刀具

滚刀系列

PRECISION COMPLEX CUTTING TOOLS

Hob series

基本信息

Basic Information Rolling Cutter Series

齿形包括

凸角、倒角、修形、齿顶全圆弧、全切等; 剃前滚刀、磨前滚刀、刮前滚刀、渐开线花键滚刀

全切齿轮滚刀、多头齿轮滚刀、链轮滚刀、矩形花键滚刀、三角花键滚刀、带轮滚刀

Tooth Profile Includes

Addendum, Dedendum, Profile Correction, Fillet Radius, Full Form, etc.Pre-Shaving Hob,

Pre-Grinding Hob, Pre-Skiving Hob, Involute Spline Hob.Full Form Gear Hob, Multi-Start

Gear Hob, Sprocket Hob, Rectangular Spline Hob, Triangular Spline Hob, Serration Hob.

精密复杂刀具滚刀系列

刀具材料(Tool Material)

硬质合金(Carbide)

16

外廓尺寸 外径φ10-φ80；最大长度650mm

Diameter Range: φ10-φ80; Maximum Length: 650mm

刀具标准

Tooling Standards

Keyway Structure Axial Keyway,Single-Sided Keyway,Double-Sided Keyway

GB/T6084,DIN3968

GB/T6084,DIN3968

键槽结构 轴向键槽,单端面键槽,双端面键槽

切削场合

Cutting Conditions

Manufacturing Module Range

Manufacturing Tooth Profile Range

湿切;干切;软切;硬切;高速;高效

Wet Cutting，Dry Cutting，Light Cutting，Heavy Cutting，High Speed，High Efficiency

Module from m0.1 to m4，Diametral Pitch System DP，Circular Pitch System CP

Involute，Non-Involute

制造模数范围 m0.1~m4的模数;径节制DP;节距制CP

制造齿形范围 渐开线、非渐开线

Outer Dimension

蓬钨 合金 TM

核心产品

PENGWU Carbide

Core Products

17 12K系列高速软齿面干切滚刀

HIGH SPEED STS DRY CUTTING HOB -12K SERIES基材为进口钨粉烧结实心圆棒钨钴类合金

孔式滚刀，表面附BALINIT ALCRONA PRO涂层

高速滚齿机可使用，高效最优选

建议线速度150m/min-300m/min

建议走刀量0.5-0.8mm/r

干式气冷却以及油冷却切削加工环境

推荐被加工材料硬度≤HRC45°

精度等级DINAA、DINAAA

KThe base material is solid tungsten cobalt alloy sintered from imported tungsten powder.

Bore Type Hob，BALINIT ALCRONA PRO Coating

The high-speed gear hobbing ,High efficient optimal selection

Recommended linear speed 150m/min-300m/min

Recommended hob feed 0.5-0.8mm/r

Dry and oil cooling cutting environment

Recommended hardness of processed material <HRC45°

Accuracy class DINAA、DINAAA

规格-外形尺寸

表面处理

Surface Treatment 外径尺寸 内径尺寸 长度(厚度)

Length

Specification-overall dimensions

External Diameter

单位(mm)

≤φ25 ≤L30

≤L50

≤L60

≤L80

φ25

φ25~φ40

清洗-喷砂处理

Cleaning-Sandblasting

刃口钝化处理

Edge Passivation

PVD涂层

PVD Coating φ40

φ8

φ10、φ13

φ13

φ16

Unit(mm) 单位(mm) Unit(mm) 单位(mm) Unit(mm)

Internal Diameter

φ32×φ13×L50为最常规外形尺寸

φ32×φ13×L50 is the most conventional overall dimension

蓬钨 合金 TM

核心产品

PENGWU Carbide

Core Products

R

R

18

409系列高速硬齿面切削滚刀

HIGH SPEED HTS CUTTING HOB -409 SERIESThe base material is solid tungsten cobalt alloy sintered from imported tungsten powder.

Bore Type Hob，BALINIT ALTESA Coating

The high-speed gear hobbing ,High Hardness optimal selection

Recommended linear speed 150m/min-220m/min

Recommended hob feed 0.15-0.35mm/r

Oil cooling cutting environment

Recommended hardness of processed material from HRC45° to HRC62

(Secondary fine hobbing is recommended for HRC56 to HRC62 )

Accuracy class DINAA、DINAAA

规格-外形尺寸

表面处理

Surface Treatment 外径尺寸 内径尺寸 长度(厚度)

Length

Specification-overall dimensions

External Diameter

单位(mm)

≤φ25 ≤L30

≤L50

≤L60

≤L80

φ25

φ28~φ40

清洗-喷砂处理

Cleaning-Sandblasting

刃口钝化处理

Edge Passivation

PVD涂层

φ40 PVD Coating

其他定制型大规格外形尺寸用于硬切

φ32×φ13×L50为最常规外形尺寸

φ32×φ13×L50 is the most conventional overall dimension

φ8

φ10、φ13

φ13

φ16

Unit(mm) 单位(mm) Unit(mm) 单位(mm) Unit(mm)

Internal Diameter

基材为进口钨粉烧结实心圆棒钨钴类合金

孔式滚刀，表面附BALINIT ALTENSA涂层

高速滚齿机可使用，高硬度切削最优选

建议线速度150m/min-220m/min

建议走刀量0.15-0.35mm/r

油冷却切削加工环境

推荐被加工材料硬度HRC45°到HRC62°

(其中HRC56°到HRC62°推荐选择二次精滚切)

精度等级DINAA、DINAAA

蓬钨 合金 TM

核心产品

PENGWU Carbide

Core Products

R

R

19 蓬钨合金（山东）有限公司

Penglai Cutting Tools Co.,Ltd.

滚刀测试报告（内部）

试刀目的 测试我司硬质合金滚齿刀寿命及加工精度 用户/代理商

刀具信息

我司刀具信息

齿轮加工刀具

■整体合金滚刀模数： M0.45 ； 滚刀规格： 32*16*60

■出厂日期： 2023-5-1 ； 滚刀货号：H01-0.45-23032001

■刀具牌号(材质与涂层): PC12K /巴尔查斯AP ； 滚刀加工类别： 粗加工

竞争对手刀具信息 ■滚刀规格： 32*16*60 ；刀具牌号(材质与涂层): 巴尔查斯

加工件信息

工件名称+材料牌号 20crmo

工件材料硬度

及热处理方式 HRC58-62/渗碳淬火

工况

冷却方式 风冷

机床功率与最高转速 ■功率： KW；■最高转速Nmax： RPM；

刀杆/刀盘/刀柄信息

切削参数

切削速度V(m/min) 200 转速N（RPM） 2000

进给速度F(mm/min) 1000 每转/每齿进给f(mm) 0.5

首次试刀

结果

刀具寿命

本厂 对比刀具

7000件 6000件

刀具失效形式 有火花后更换 有火花后更换

第一次修磨 刀具寿命

本厂 对比刀具

4000件

第二次修磨 刀具寿命

本厂 对比刀具

4200件 4000件

试刀过程

结论 蓬钨合金硬质合金滚齿刀寿命及加工精度达到厂家测试要求，测试成功。

其他信息

蓬钨 合金 TM

测试报告

PENGWU Carbide

Test report

10000

4000件刃口出现亮带，5500件涂层出现磨损，7000件刀具前刃出现涂层脱落。

20

蓬钨 合金 TM

测试报告

PENGWU Carbide

Test report

试刀目的 测试蓬钨合金滚刀切削精度及寿命 用户/代理商

刀具信息

我司刀具信息

齿轮加工刀具

■整体合金滚刀模数： 1.0583 ； 滚刀规格： Ø 45* Ø 22*70

■出厂日期： 2023-4-28 滚刀货号：H01-1.0583-23033101

■刀具牌号(材质与涂层): PC12K/巴尔查斯； 滚刀加工类别： 花键

竞争对手刀具信息 ■滚刀规格：Ø45*Ø22*90 ；刀具牌号(材质与涂层): K44 /AT

加工件信息

工件名称+材料牌号 电机轴，20CrMnTi

工件材料硬度

及热处理方式

粗滚硬度30- 45HRC，精滚硬度58- 63HRC

热处理：淬火+回火

工况

冷却方式 冷却液冷却

机床功率与最高转速 ■功率： KW；■最高转速Nmax： 10000 RPM

；

刀杆/刀盘/刀柄信息 刀杆客户自制

切削参数

切削速度V(m/min) 197. 82 转速N（RPM） 1400

进给速度F(mm/min) 1000 每转/每齿进给f(mm) 23

首次试刀

结果

刀具寿命

本厂 对比刀具

5000件 2000件（未验证完）

刀具失效形式 刀具前刃出现涂层脱落 刀具前刃面有轻微划痕

试刀过程 3500件刃口出现亮带，4500件出现涂层磨损，5000件刀具前刃出现涂层脱落

结论

其他信息

蓬钨合金（山东）有限公司

Penglai Cutting Tools Co.,Ltd.

滚刀测试报告（内部）

蓬钨合金硬质合金滚齿刀寿命及加工精度达到厂家测试要求，测试成功。

21 蓬钨合金提供全流程的滚刀修磨重涂服务，

让您的滚刀在短期内即可恢复如新！

PENGWU Carbide offers a full-process hob regrinding and recoating

service, allowing your hob to be restored to its original condition in a

short period of time!

修磨重涂服务

RE-GRINDING&RE-COATING

收货

清洗

检查

登记

磨损

评估 退涂层 重修磨

精度

检测 重涂层 涂层

检查

包装

交付

Receiving

Cleaning

Precision

Detection

Re-coating Coating

Inspection

Packaging

Delivery

Check

Registration

Wear

Evaluation Decoating Re-grinding

我们使用的萨克滚刀数控刃磨机床拥有极高的刃口修整精度，对千刃面径向性、导程、

等分、周节均能控制到DINAAA级别，严选的开刃砂轮用以提高刃口面的光洁度，表

面附着Oerlikon Balzers 的BALINIT ALCRONA PRO以及BALINIT ALTENSA涂层

，使滚刀整体寿命更加稳定。

The \"SAACKE\" Hob CNC Grinding Machine has extremely high front edge dressing accuracy,and can control the radial, lead, bisection and circumferential pitch of the front edge surface to DINAAAThe strictly selected cutting edge grinding wheel is used to improve the

smoothness of the cutting edge surface,coating BALINIT“ ALCRONA PRO and BALINT

ALTENSA by Oerlikon Bazers.Make the overat, life of hob more stable

蓬钨 合金 TM

涂层服务

PENGWU Carbide

Coating Services

R

R

PRECISION COMPLEX CUTTING TOOLS

Indexable (Turning) Insert Cutter Series

刀具执行标准(Tooling Execution Standards)

GB/T6082 · DIN1829

刀具材料(Tool Material)

硬质合金(Carbide)

精密复杂刀具

插(车)齿刀系列

22

基本信息

Basic Information Indexable (Turning) Tooth Cutter Series

精密复杂刀具插(车)齿刀系列

Straight Tooth，Helical Tooth

Disc-shaped、Bowl-shaped、Tapered Shank、Straight Shank、Cylindrical External Gear、Cylindrical Internal Gear

Module System from m0.5 to m3、Diametral Pitch System DP、Circular Pitch System CP

Minimum Diameter of 6mm, Maximum Diameter of 120mm

External Gear、Internal Gear

Wet Cutting、Dry Cutting、Light Cutting、Heavy Cutting、High Speed、High Efficiency

刀齿型式

刀具结构

刀具标准

模数范围

刀具规格

螺旋角

适用范围

切削场合

Tooth Type

Tool Structure

Tooling Standards

Module Range

Tool Specifications

Helix Angle

Applicable Range

Cutting Conditions

直齿,斜齿

盘形,碗形,锥柄,直柄、筒形外齿,筒形内齿

GB/T6082;DIN1829

GB/T6082;DIN1829

m0.5~m3的模数制m;径节制DP;节距制CP

最小直径6mm,最大直径120mm

±45°

±45°

外齿轮,内齿轮

湿切,干切;软切,硬切;高速,高效

蓬钨 合金 TM

核心产品

PENGWU Carbide

Core Products

Helical Bevel Gear

Carbide Cutter

Customization

Shank-Type Tool Series

基本信息

适用于高速干切加工(High-Speed Dry Cutting)

替代进口刀具(Replace Imported Tools)

稳定的质量、较短的交期(Stable Quality, Short Lead Time)

可非标客制化定制(Customizable to Non-standard Specifications)

螺旋伞齿轮

合金刀条

加工材料

Workpiece Material

Applicable Equipment

Cooling Method

Cutting Parameters

8620H、20CrMo、2CrMo、20 CrMoH、20 CrMnTi等齿轮钢

Gear steels such as 8620H, 20CrMo, 2CrMo, 20CrMoH, 20CrMnTi

Gleason, Holroyd, and other CNC Spiral Bevel Gear Milling Machines

Dry Cutting, Air Cooling

适用设备 格里森、奥立康等数控螺旋锥齿铣齿机

冷却方式 干切、风冷

切削参数 V=200m/min以上 Sz=0.1mm/z左右

V = above 200 m/min, Sz = around 0.1 mm/tooth

技术要求(Technical Requirements)

尺寸公差/Tolerance(mm) ≤0.006

平面度/Flatness(mm) ≤0.003

平行度/Parallelism(mm) ≤0.005

垂直度/Perpendicularity(mm) ≤0.005

粗造度/Roughness(um) Ra0.1-04

长度(L)

100

100

110

110

110

宽度(W)

12.7

11.43

19.05

15.24

22.86

厚度(T)

10.16

10.67

14.73

15.24

14.73

提供专业系统全面的技术支持(Providing Technical Support)

与专业的非标定制服务(Customization Services)

非标定制

杆式刀系列

螺旋伞齿轮合金刀条

优质与特点（Quality and Features）

金属切削领域全覆盖 为客户解决加工难题 提升客户竞争力 持续改善 始终如一

Metal Cutting Field

Comprehensive Coverage

Solving Machining

Challenges for Customers

Enhancing Customer

Competitiveness Continuous Improvement Consistently

23 Basic Information Spiral Bevel Gear Alloy Insert

蓬钨 合金 TM

非标定制

PENGWU Carbide

Non-standard Customization

Hob

Ordering Parameter Table

24

滚齿刀

订货参数表

蓬钨 合金 TM

订货参数

PENGWU Carbide

Ordering Parameters

Customer Information

Workpiece Parameters

Matched Gears

Hob Parameters

Note

Company Name Contact Person

Contact Information

Gear hob

tooth thickness

Pitch Distance M

Gauge Pin Diameter dk

Normal Module Length W

Number of Teeth Spanned K

Full Arc Double Arc

Top Land Chamfer

Illustration

Tooth Root Fillet Form

Face Width b

Accuracy Standard

Material

Hardness

Top Land Chamfer

Full Top Land Cut

Radius of Tooth Top Fillet r

Tooth Thickness Parameter

Center Distance

Length L

Number of Heads

Material

Aperture D

Helix Direction

Coating Type

Hob Speed

Axial Feed

Machine Tool Model

Finished Tooth Thickness

Company Address

Product Drawing Number

Module Dedendum

Number of Teeth Z

Number of Teeth

Normal Pressure Angle an

Helix Angle β

Direction of Helix L/R

Addendum Diameter da

Addendum Diameter

Hob Type Finish Hobbing Pre-Shaving Pre-Grinding

Other Type

Hob Structure

Outer Diameter d

Number of Slots

Precision

Dry Cutting

Depth of Cut

Wet Cutting

Cutting Conditions

Detailed Illustration of Special Structure

Root Diameter df

Radial Profile Shift Coefficient X

End Circle of Involute EAP

Base Circle of Involute SAP

Profile Shape

Standard Involute

Non-Involute (Attached Tooth Profile

Diagram)

顾客信息

公司名称

公司地址

产品图号

模数mn

齿数Z

法向压力角an

螺旋角β

旋向L/R

齿顶圆直径da

齿根圆直径df

径向变位系数X

渐开线终止圆EAP

渐开线起始圆SAP

轮廓形状

标准渐开线

非渐开线（附轮廓齿形图）

齿数

齿顶圆直径

滚刀类型

加标内容

滚刀结构

外径d 长度L

头数

材料

机床型号

轴向进给

滚刀转速

涂层类型

旋向

孔径D

精滚

中心距

齿厚参数

齿顶全切

齿顶圆弧半径r

齿顶倒角 齿顶倒角

示意图：

Sz=

硬度

材料

精度标准

齿面宽度b

齿根圆弧形式

跨齿数k

公法线长度W

量棒直径dk

跨棒距M

滚齿齿厚

联系人

联系方式

成品齿厚

全圆弧 双圆弧

HB: HRC:

hz=

剃前 磨前

槽数

精度

切削条件

干切 湿切

切入深度

特殊结构附图：

备注

滚刀参数

配对齿轮

工件参数

径节DP

蓬钨合金（山东）有限公司

Penglai Cutting Tools Co.,Ltd.

地址：山东省烟台市蓬莱区经济开发区金创南路5号

Add:5 Jinchuang South Road,Economic Development Zone

Penglai District,Yantai City,Shandong Province,China

服务热线: 0535-5998597

传真号码: 8653-55642845

网址: https://www.sdpct.com

邮箱：pwhj@sdplcc.com