凯仕ZCQ型电子说明书

发布时间:2022-6-11 | 杂志分类:其他
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凯仕ZCQ型电子说明书

1RIn the fields of p etroleum, chemicals, war industry and phar­  maceutic als etc., ther e are often n eeds t o hand le some corrosiveliquids. For this reason we dedicate ours elves to the development an d rese arch o f fully seale d, lea k­tigh t and c orrosion­resistingcentrifugal pumps. Magnetism­driven silent seal technology performs leak­tight seal in pump industry.  Magnetism­driven centrifugal pump (magnetic pump for short) is a late model uses the theory of modern magnetics. The noncont... [收起]
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凯仕ZCQ型电子说明书
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文本内容
第4页

Brief introduction of magnetic pump

Product features Model meaning

Performance parameters

Performance graph

Installation dimension

Installation and operation of magnetic pump

Cautions for magnetic pump

Service conditions of magnetic pump

Structure description Magnetic pump`s failure mode and trouble shootings Chemical resistance guide

磁力泵概述

产品特点

型号意义

性能参数

性能曲线

安装尺寸

磁力泵安装和使用

磁力泵注意事项

磁力泵使用环境

结构说明

磁力泵的故障形式与排除方法

产品抗化学腐蚀状况

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第5页

1

R

In the fields of p etroleum, chemicals, war industry and phar­  maceutic als etc., ther e are often n eeds t o hand le some corrosive

liquids. For this reason we dedicate ours elves to the development 

an d rese arch o f fully seale d, lea k­tigh t and c orrosion­resisting

centrifugal pumps. Magnetism­driven silent seal technology performs 

leak­tight seal in pump industry.  Magnetism­driven centrifugal pump (magnetic pump for short) 

is a late model uses the theory of modern magnetics. The noncontact 

transfer of torq ue is a ctualized by the ma gnetic force of permanent  magnet. Namely, when motor drives outer rotor (outer magnet steel) 

assembly rotating, inner rot or (inn er magnet st eel) assembly will 

rotate synchronously with impeller driven by magnetic line of force

through spacer sleeve under the function of magnetic field. As me­ 

dium is closed in the actionl ess spacer sleeve, leak­tight delivery of  medium can be effected, ma king it a new­style industrial pump of 

fu ll seal and no leakage and pollu tion, a nd awa y from the trouble

of leakage at sh aft seal borne by mechanical drive pumps.  Mag netic pump is an e nvironmental­friend ly sol ution t o the

ph enomena of bleedi ng, emitting,  dropp ing an d leaking, th us to

effect "l eak­tight workshop" and "eak­tight fac tory" for saf e and

civilized production. They a re widely use d in the industries of pe­ 

troleum, chemi cals, pharmaceutica ls, prin ting and dyeing, el ectro­ 

plating, foodstuff, environment protection and etc. to handle corrosive

liquid not containing scrap irons, especially inflammable, explosive, 

volatile, toxic a nd pre cious liquids.  Magnetic pumps are provided with CQ, CQF, ZCQ, CQB, CQB­F,  CQB­G, IMC, ZBF, MP, MPH, CQG series conforming to ISO2858,  GB5662 and JB/T7742­1995. Using the most superior hydraulic model, 

all magn etic pumps a bove a re featured by high efficiency, energy

saving, steady performance, simple structure, easy installation, small 

occupation of floor, c onven ient disassembly an d main tenanc e and

low nois e, making th e mop timal for the industries of petro leum, 

chemicals, pharmaceuticals, electroplating, electronics, environment 

protection and etc. 

( )

( )

( )

CQ CQF ZCQ CQB CQB­F CQB­G 

IMC ZBF MP MPH CQG 

ISO2858 GB5662 JB/T7742­1995

在石油、化工、军工、制药等领域 中,经常存在着一 些输送腐蚀性液体的场所,因此研制和开发全密封、无泄

漏、抗腐蚀性能强的离心泵是我们关心和研究的方向。磁

力传动静密封技术在泵领域的应用显示出其零泄漏的密封

特性。 磁力传动离心泵 简称磁力泵 是应用现代磁力学原理, 利用永磁体的磁力传动实现扭矩的无接触传递的一种新型

泵,也就是电 机带动外转子 即外磁钢 总成 旋转时,通过

磁场的作 用磁力线 穿过隔离套带动 内转子 即内磁钢 总成

和叶轮同步旋转,由于介质封闭在静止的隔离套内,从而

达到无泄漏抽送介质的目的,彻底解决了机械传动泵的轴

封泄漏而设计的全密封、无泄漏、无污染的新型工业用泵。 磁力泵是化工流程中杜绝跑、冒、滴、漏现象,消除

环境污染,创造“无泄漏车间”、“无泄漏工厂”,实现

安全、文明生产的理想用泵。广泛应用于石油、化工、制

药、印染、电镀、食品、环保等企业的生产流程中输送不

含铁屑杂质的腐蚀性液体,尤其适用于易燃、易爆、易挥

发、有毒和贵重液体的输送。 磁力泵产品有 、 、 、 、 、 、 、 、 、 、 等 系列, 产品符合 国际标准 、国家标 准 和 的有关要求 ; 以上各种系列磁力泵都采用最优秀的水力模型,达到了高

效、节能、性 能稳定等优点。 而且结构 简单,安装简便 , 占地面积小,拆卸维修方便,噪音低,是石油、化工、制

药、电镀、电子、环保等行业的首选产品。

BRIEF INTRODUCTION OF MAGNETIC PUMP

第6页

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ZCQ 

自吸泵顾名思义,就是泵起动前不需引灌水,经短时

间运转,靠泵本身的作 用,把水吸上来 ,投入正常运转。 型自吸式磁力泵,不但具有自吸功能,而且为磁力驱

动结构,具有全密封、耐腐蚀、无泄漏的特点,是自动化

远距离控制和流动使用的理想泵。

Just as its name implies, self­priming pump doesn`t need priming water be fore st art. After a s hort time of runnin , water is abs orbed

by pump itself for no rmal o peration. ZCQ self­priming magnetic pump is not only provided with self­priming function, but also of 

amgnetism­driven structure. Featured by full seal and leak­tightness, 

it is an optimal pump for automated dista nt control and for floating

us es.

PRODUCT FEATURES

Z CQ  32 ­ 25 ­ 115

MODEL MEANING 

叶轮直径

出口直径

进口直径

磁力泵

自吸式

Impeller diameter(mm) 

Outlet diameter(mm) 

Inlet diameter(mm) 

Magnetic pump

Self­priming type

PERFORMANCE PARAMETERS

Type  型号

ZCQ20­12­110

ZCQ25­20­115

ZCQ32­25­115

ZCQ32­25­145

ZCQ40­32­132

ZCQ40­32­160

ZCQ50­40­145

ZCQ50­40­160

ZCQ50­32­200

ZCQ65­50­145

ZCQ65­50­160

ZCQ80­65­125

ZCQ80­65­160

ZCQ80­50­200

ZCQ100­80­160

ZCQ100­65­200

Flow  (m /h)

口径 流量 Caliber (mm)

进口

Inlet  出 口

Outlet 

(NPSH)r(m) 

汽蚀余量 电机功率

Motor power

kw  转速

Rotary speed

r/min 电压 Voltage 

(m) (V) 

扬程 Head

20

25

32

32

40

40

50

50

50

65

65

80

80

80

100

100

12

20

25

25

32

32

40

40

32

50

50

65

65

50

80

65

3

5.4

6.6

4.8

10.8

12

14.4

13.2

7.8

16.8

27

50

50

50

100

100

12

15

15

25

20

32

25

32

50

25

32

20

32

50

32

50

6.0

6.0

6.0

5.5

4.0

4.0

4.0

4.0

4.0

4.0

4.0

4.0

4.0

4.0

4.0

4.0

0.37

1.1

1.1

1.1

2.2

4.0

4.0

4.0

5.5

5.5

7.5

7.5

15

18.5

22

30

2900

2900

2900

2900

2900

2900

2900

2900

2900

2900

2900

2900

2900

2900

2900

2900

220/380

380

380

380

380

380

380

380

380

380

380

380

380

380

380

380

第7页

Type  型号

底盘 Chassis 

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ZCQ20­12­110

ZCQ25­20­115

ZCQ32­25­115

ZCQ32­25­145

ZCQ40­32­132

ZCQ40­32­160

ZCQ50­40­145

ZCQ50­40­160

ZCQ50­32­200

ZCQ65­50­145

ZCQ65­50­160

PERFORMANCE GRAPH

INSTALLATION DIMENSIONS

410

520

520

570

620

665

660

685

830

760

810

320

340

340

360

370

400

400

400

550

430

480

325

450

450

450

510

510

510

560

600

600

600

L  H 

251 200

285 250

285 250

285 260

350 280

370 330

370 330

370 330

355 355

355 355

355 355

×

×

×

×

×

×

×

×

×

×

×

4­12

4­14

4­14

4­14

4­14

4­16

4­16

4­16

4­16

4­16

4­16

65

75

90

90

100

100

110

110

110

130

130

55

65

75

75

90

90

100

100

90

110

110

4­12

4­12

4­14

4­14

4­14

4­14

4­14

4­14

4­14

4­14

4­14

4­12

4­12

4­12

4­12

4­14

4­14

4­14

4­14

4­14

4­14

4­14

进口法兰

Inlet flange  出口 法兰

Outlet flange  H1 H2 L3 L4 L5 L2 L1×W  n­φd1 Dj  n­φd2 Dc n­φd3

230

240

240

270

270

300

270

300

450

310

340

10

55

55

55

60

60

60

85

100

100

100

110

110

110

110

110

120

110

55

80

80

80

80

125

70

125

125

125

125

20

20

20

20

20

20

20

20

20

20

20

60

55

50

45

40

35

30

25

20

15

10

5

0

0 4 8 12 16 20 24 28 32 36 40 44 48 52 56 60 64 68

20

18

16

14

12

10

8

6

4

2

0

Flow 流量 Q(m /h)

ZCQ40­32­132 ZCQ50­40­160 ZCQ65­50­160 ZCQ80­50­200

n­φd3  φDc 

L2 

L5  L1 

L4  L3 

n­φd1 

n­φd2  φDj 

W

40

35

30

25

20

15

10

5

0

0 1 2 3 4 5 6 7 8 9 10

2.0

1.5

1.0

0.5

0.0

Flow 流量 Q(m /h)

ZCQ20­12­110  ZCQ32­25­115 ZCQ32­25­145 

第8页

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1. Magnetic pump should be horizontally installed, but not upright. Plastic  pump is not able to endure the weight of pipeline. In case of special occasions 

requiring upright installation, motor should be kept upward.  2. When liquid level is higher than the centerline of pump, turn on the  valve of intake pipe before start; when liquid level is lower than the centerline, 

a bottom valve should fitted to the pipeline.  3. Check before operation to make sure that motor rotates flexibly without 

jamming and abnormal sound, and that all fasteners are not loosened.  4. Check whether motor rotates in accordance with the direction sign.  5. After motor is started, slowly turn on discharge valve. When pump enters 

normal working state, adjust the discharge valve to the required opening.  6. Before pump stops working, turn off discharge valve first, and then the  valve of intake pipe.

INSTALLATION AND OPERATION OF MAGNETIC PUMP  一、磁力泵应水平安装不宜竖立,塑料泵不得承受管路重量, 特殊垂直安装的场合,电机务必朝上。 二、抽吸液 面高于 泵轴心 线时,起动 前先开 吸入管道阀门; 抽吸液面低于泵轴心线,管道需配备底阀。 三、泵使用前应进行检查,电机转动要灵活 ,无卡滞及异常

声响,各紧固件无松动现象。 四、检查电机旋转方向与转向标记是否一致。 五、电机启动后,缓慢打开排出阀,待泵进入正常工作状态

后,再将排出阀调到所需开度。 六、泵停止工作前,应先关闭排出阀门,然后关闭吸入管阀

门。

1. As the cooling and lubrication of magnetic pump`s bearing depends on

the medium to be handled, that`s why unloaded operation is absolutely prohibited,  Meanwhile, pay close attention to avoid the unloaded operation after re­start due 

to power cut in process.  2. If the mediums to be handled contain solid particles, then there should

be a filter net at the entrance of pump. If there are ferom agnetic particles contained in mediums, a magnetic filter should be fitted (available in factory for

your options).  3. The mediums to be handled, as well as their temperature, should be kept  within the allowed scope of pump material (please consult with relative technical 

department). The service temperature of engineering plastic pump should be  <60 , inlet pressure not greater than 0.1MPa, maximum working pressure at  0.6MPa; the service temperature of metal pump should be <100 , inlet pressure  not greater than 0.2MPa, maximum working pressure at 1.6MPa.  4. For mediums easily deposited or crystallized, please flush immediately

after use to clear away the deposited liquid inside.  5. In case of any abnormal conditions (like large noise or violent vibration) occurred after long­time operation or during operation, disassemble the bearing

and end­face rotating ring for examination of abrasion. If the clearance between

bearing and axle sleeve is greater than 0.5­1mm, and axial crunkenness of impeller

from 2­3mm, then the bearing and axial rotating ring should be replaced. 

CAUTIONS FOR MAGNETIC PUMP

( ) 

) <6 0

0.1MPa 0.6MPa <100

0.2MPa 1.6MPa

0.5~1mm 2~3mm

一、因磁力泵轴承 的冷却 和润滑是靠被输送的介质,所以绝

对禁止空载运转,同时应避免在工作中途停电后再启动时所造成

的空载运转。 二、被输送 介质中 ,若含 有固 体颗粒 ,泵入口要 加过滤网; 如含有铁磁质微粒,需加磁性过滤器 本公司有生产,属于选购件 。 三、被输送的介质及其温度应在泵材允许范围内 请向相关部

门技术咨 询 。工 程塑 料泵的 使用温 度 ℃, 进 口压 力不大 于 ,最大工作压力为 ;金属泵的使用温度 ℃,输

送进口压力不大于 ,最大工作压力 。 四、对于输 送液为 易沉淀 结晶的介质 ,使用 后应及时清 洗, 排净泵内积液。 五、磁力泵长时间运行或运行过程发现泵有异常情况 噪音大, 震动加剧 后,应拆检轴承和端面动环的磨损情况,若轴承和轴套

的间隙大于 ,叶轮轴向窜动 时,应更换轴承和轴向

动环。

Ambient temperature: ­20~40 ; Ambient humidity: 95%; Height above sea 

level: not exceeding 1000m (if beyond, please clarify when placing an order). 

1. When disassembling magnetic pump, the magnetic field radiated by inner

and outer magnet steel components may produce interference, and even harmful 

influence to heart pacemaker, credit card, computer disk, watch, precision instrument, meter and etc. 

a) The above articles should be kept over 1 meter away from magnetic parts.  b) The above­mentioned problems don`t happen to assembled overall magnetic 

pump, because there is provided with a magnetic loop shield for your reassurance.  2. When inner magnet rotor is leveled to outer magnet rotor axially, and due 

to magnetic force (especially the strong magnet of NdFeB or rare earth­cobalt),  users must take appropriate buffering measures to avoid work accidents like fingers  being clamped. 

Warining: a) Pump motor should be safely earthed by a professional,  permanent sign as .  b) To avoid electric shock, the maintenance and cleaning  of magnetic pump should be done after power supply is cut off.

SEVICE CONDITIONS OF MAGNETIC PUMP

­20~40 95%

1000 ( ) 

1

a) 1

b) 

2 ( 

环境温 度: ℃;环 境湿度: ;海 拔高度 :不超过

米 大于时应在订货时提出 。

、磁力泵在维修拆装过程中,内、外磁钢部件辐射出来的磁

场将对如:心脏起博器、信用卡、计算机磁盘、手表、精密仪器、 仪表等产生磁场干扰,甚至产生危害性的影响。 上述物件应远离磁性器件,保持 米以上的距离。 装配好的整机磁力泵,不存在上述问题,因结构上有磁回路

屏蔽,可放心使用。 、装配内磁转子对准外磁转子轴向到位时,由于磁吸力 尤其

是 铁硼或稀土钻强磁 ,用户应采取适当 的缓冲 措施,以免卡、 夹手指,防止工伤事故。

警告 泵用电机应由专业人员进行有效安全接地, 永久性标志为 。 为防止静电,维修或清理磁力泵前应切断电源。

: 、

a) 

b)

!  !

第9页

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STRUCTURE DESCRIPTION

1

2

3

4

5

6

7

8

9

10

11

12

13

14

零件名称

Name of part  泵体

静环

动环

叶轮螺母

叶轮

外磁钢总成

内磁钢总成

泵轴

轴套

联接架

电机

底座

Pump body

Stationary ring

Rotating ring

Impeller nut 

Impeller

Assembly of outer magnet steel 

Assembly of inner magnet steel 

Pump shaft  Axle sleeve 

Linkup stand

Motor

Base 

隔板

隔离套

Baffle 

Spacer sleeve 

材质或型号

Material or model 

序号

No.  不锈钢

铬刚玉

填充四氟

不锈钢

Stainless steel 

Ceramic 

Packing PTFE 

Stainless steel 

不锈钢

不锈钢

不锈钢

铁氧体

铁氧体

不锈钢

填充四氟

铸铁

普通防爆

铸铁

Stainless steel 

Stainless steel 

Stainless steel 

Ferrite 

Ferrite 

Stainless steel 

Packing PTFE 

Cast iron

Flameproof

Cast iron

MAGNETIC PUMP`S FAILURE MODE AND TROUBLE SHOOTINGS 

故障形式

Failure mode  产生原因 Creator 排除方法 Trouble shootings 

泵不出水

No flow 

1、水泵反转 、进水管道漏气 、泵腔蓄水太少 、电压太高,启动时联轴器打滑 、吸程太高

Pump reverses 

2 Air infiltrates from intake pipe  3 Pump contains little water 4

Trigger voltage is so high that the clutch slips 

5 The suction lift is too high

1、改变电机接线 、杜绝漏气 、增加蓄水量 、调整电压 、降低泵安装位置

Change the line of electromotor 2 Stop air infiltration

3 Increase the cavity of water 4 Adjust the voltage  5 Place the pump down

流量不足

Discharge deficiency

1、吸入管径太小 、叶轮流道阻塞 、扬程过高 、转速太低

Intake pipe is too little 

2 Impeller blocks  3 The lift is too high

4 Rotation speed is low 

1、调换进水管 、清洗叶轮 、开大出水阀 、恢复额定转速

Change the pipe 

2 Clear 3 Turn up the discharge valve  4 Turn to normal speed

扬程过低

The lift is too low 

1、流量过大 、转速太低

The quantity of flow is too big

2 The speed is low 

1、关小出水阀 、恢复额定转速

Turn down the discharge valve 

2 Turn to normal speed

噪音太大

Noisy

1、轴严重磨损 、轴套严重磨损 、驱动磁钢杯与隔离套接触

The shaft wears badly

2 The axle box wears badly

3

The driving alnico contacts the distance sleeve 

1、更换泵轴 、更换轴套 、拆除泵头重新组装

Change the shaft  2 Change the axle box

3

Reassemble the head of pump

漏液

Weeping

O型密封圈损坏 O­ring wears  更换O 型密封圈 Change O­ring

1 2 3 4 5 6 7 8 9 10 11 12 13 14

第10页

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CHEMICAL RESISTANCE GUIDE

Chemical 

化学药品 不锈钢

1Cr18Ni9Ti 

B1

X

B1

A4

B4

A1

X

B4

B3

A1

C2

B3

C1

A4

A4

A2

X

A4

X

A4

A4

A4

A4

A4

B4

A4

A4

B4

材 料 Materials  聚丙烯

PP 

聚偏二氟乙烯

PVF2  三元乙丙胶

EPDM 

铬刚玉

AL2O 3  高密度碳

Karbate  聚四氟乙烯

PTFE

丁腈橡胶

Nitrile 

抗 化 学 腐 蚀 注 释: 优良 良好 一般 不适用

液体最高温度标签注释: ℃ ℃ ℃ ℃

以上为部分化学药品对材料的腐蚀状况,仅供参考,详情请查阅《腐蚀数据与选材手册》或向我厂技术部门咨询。

A­ B­ C­ X­ 

1­20 2­50 3­80 4­100

Chemical resistance ratings: A­Excellent B­Good C­Fair X­Not recommended

Maximum operating temperature: 1­20 2­50 3­80 4­100

The above­mentioned are the corrosion of some chemicals to the materials, which is only for refer ence. for details please refer to corrosion data and material selection manual or consult with our technical department.

℃ ℃ ℃ ℃

B4

B2

X

B2

C1

X

B4

C2

B4

B2

B3

B4

C4

B4

B4

B4

X

C4

C4

C2

B4

B3

X

C3

X

C4

X

C1

B4

0~5%

10~80%

90~100%

30%

40~60%

70~100%

0~25%

30~40%

10%

30%

60%

20%

80%

20%

50%

70~80%

硫酸

Sulfuri c acid

硝酸

Nitric acid

盐酸

Hydrofluoric acid

氢氟酸

Hydrofluoric acid

醋酸

Acetic acid

氢氧化钠

Sodium hydroxide 

溴水

乙醇

丙酮

氟里 昂

氯化 铝

氨水

王水

甲醛

汽油

煤油

甲醇

甲苯

三氯 乙烯

二甲 苯

乙烷

氢氧 化钾

Bromine water

Ethyl alcohol 

Acetone 

12 Freon 12

Aluminum chloride  Ammonia liquid

Aqua regia 

Formaldehyde 

Ga solines  Ke rosene  Me thyl alcohol 

Toluene

Trichloroet hylene  Xylene 

Ethane 

Potassium hydroxide 

A4

B3

B2

B3

B3

C1

A4

A4

A4

A4

A4

C4

B2

C4

B2

C2

A4

A4

X

A4

A4

A4

B1

B2

A4

A4

A4

A4

A4

A4

A4

C4

A3

A2

B2

A2

X

A2

C2

A2

B2

C2

A2

X

A2

A3

A3

X

B2

B2

B1

A3

B2

C2

A3

X

A2

X

B2

A4

A4

A4

A4

A4

A4

A4

A4

A4

X

A4

A4

X

A1

A4

A4

A4

X

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A3

X

C1

X

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A1

A4

A4

C1

A4

A4

X

A4

A4

C4

A4

A4

A4

A4

A1

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

B2

X

B3

C2

X

C3

X

B2

B1

X

C3

X

B3

B3

X

C1

B2

B3

B3

X

B1

B2

第11页

SHANGAHI KAISHI PUMP MFG.CO.,LTD.

SHANGHAI KAISHI SEWERAGE CO.,LTD.

上 海 凯 仕 制 泵 有 限 公 司

上海凯仕给排水设备有限公司

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