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阳天机械工业有限公司
SUNSKY
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安徽阳天机械工业有限公司坐落在风景秀丽的皖南名城宁国市。宁国是一个具有深厚文化底
蕴的新兴工业城市,城市四周众多名城,名山,如诗如画的名胜古迹簇拥,加之交通便利,依托上海,
宁国已经成为中国现代制造业的生产基地!
阳天的整个研发和制造团队,本着“惟严,惟实”的工匠精神,精心打造好每一台多工位冷
镦成型机。这支团队的基本骨干都是中国大陆首批自主设计制造多工位冷镦成型机的开拓者,在
过去的十几年里,该团队先后与国内数家公司进行过合作,共同生产制造多工位冷镦成型机,都
取得了骄人的成绩!
现在这支团队自己创业,创自己的品牌!以更加饱满的工作热情,在原先已成熟机型的基础
上,精益求精,从机器的材质、加工工艺、配件选用,以及机器的外形等等,全方位地进行了提升,
同时通过抓管理,努力降低生产成本,将品质更优良,性能更可靠,机器更持久耐用,性价比更
高的产品提供给海内外广大用户。
当前,阳天品牌的冷镦成型机已经被国内许多著名厂家和对机器质量十分挑剔的海外用户采
购,通过实际使用,客户们对“阳天”品牌冷镦成型机的质量都给予了充分的肯定和赞扬!
阳天公司倡导“立信,立德”的企业精神,在公司的经营活动中践行“客户的需求,我们的追求”
的市场理念和“诚信为本,互惠互赢”的市场准则!
热烈欢迎广大海内外客户来公司参观,指导和洽谈合作!
企业简介
02
Anhui Sunsky Machinery Industry Co.,Ltd. is located at a
beautiful city-Ning guo in the south part of Anhui province. Ning
guo is a rising industrial city with deep richness in culture, the city
is surrounded by a lot of famous cities and well-known mountains,
really scenic spots and historical sites like poem ,like picture
cluster on here. Furthermore,thanks to the convenient traffic
condition,relying on Shanghai ,the biggest industrial city,Ning
guo has become a modern manufacturing industry base in China!
The whole R&D and production team of Sunsky,insists on
the craftman’ s spirit that is “Only strict, but true”, carefully making
every Multi-station Cold Upsetting Former. The basic backbone
of this team all are the first pioneers for self designing and self
manufacturing Multi-station Cold Upsetting Formers at mainland
in china. In the past more than ten years, this team successively
co-operated with several companies for making formers at home
market, and all got remarkable achievements!
Right now this team does its own business by itself, however
we start our own business by ourself, creating our own brand !
We plunge into making formers with more enthusiasm on the base
of originally matured versions ! Strive to increase perfection !
From choosing material, selecting fittings,technical craftwork,
even to the appearance of the machine,etc.,we have done a
lot of innovations on the formers with Sunsky brand ! that is
to greatly raise the machine level ! At the same time, by good
basic management,try to reduce production cost, we provide
better guality , more reliable performance, more durable,more cost
effective formers for the customers both from home & abroad !
At present stage, the Sunsky formers have been purchased by
a lot of famous factories from domestic & international markets
including some overseas customers who are very critical of
quality ! It proves the quality and the practical value of Sunsky
formers through their actual applications, the customers have given
the full affirmation and praise to the guality and durability of
Sunsky formers!
Sunsky company advocates “To stick promise ,to set up virtue”
in the spirit of enterprise. We always adhere to the purposes and
philosophy that is“Customer demand is our pursuit”during the
operation activities of the company,and abide by the market rule
that is “Honesty & Mutual Win” !
However, we warmly welcome customers from home & abroad
to visit our company,do instruction and discuss cooperation with
us !
安徽省“专精特新”企业
安徽阳天机械工业有限公司
安徽省经济信息化厅
2021年12月
专精特新
阳天机械工业有限公司
SUNSKY
03
多工位冷镦成型机是金属成型机械中的一种高精度、高产能、自动化程度较高的
专业机床。冷镦工艺和冷镦成型机是紧固件行业用来生产各种螺栓、螺母及其它金属
零部件的重要手段。由于冷镦设备本身的先进性和冷镦工艺的优越性,也使得它能广
泛应用于国民经济各个领域,如:航空、轮船、机械、轨道交通、汽车、摩托车、自
行车、建筑、电器、电子及通讯等行业的紧固件及异形非标件的加工生产。
Auto multi-station cold Upsetting Former is a specialized machine tool with high precision,high productivity
and more automation among metal forging machinery . Cold upsetting technique and cold upsetting formers
are used as an important means for producing different kinds of bolts, nuts and other metal parts in the field
of fastener industry.Thanks to the advantage of the cold upsetting equipment itself and the superiority of cold
upsetting technique ,the formers also are widely used in different national economic territories for producing
fasteners and abnormal non-standard parts such as aviation,steamer,machinery,rail traffic, vehicle, motorcycle,bi
cycle,architecture,electric appliance ,electronic and communication products,etc.
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应用领域
阳天机械工业有限公司
SUNSKY
05
应用领域
06
高精度线性夹持送料机构
◎采用夹钳夹住材料 , 直线水平运动方式送料,既平稳又可靠。
◎夹钳送料到位回程时 , 配备同步防倒料夹钳,将线材夹住 , 确保送料绝无退
料现象。
◎无需挡料机构 , 避免线材头部端面损伤 , 切料端面齐整 , 有利于提高冷镦产
品精度。
◎送料机构两种夹钳的压料力均可调节 , 保证正常送料的同时 , 减少对材料表
面的损伤。
◎电器可控制夹钳在任意位置张开 , 方便上料和退料 , 或空机试车 , 操作简便
快速。
◎配备自动调整送料长度电控系统,实现送料智能化操作。
◎降低使用成本。送料夹钳制作成本远低于送料轮,且其使用磨损小,使用
寿命更长。
◎送料精度大幅度提高 , 不再受老式棘轮送料机构的角度限制 , 为冷镦高精度
产品提供了有效保证
◎ Use gripper to clamp the material,feed the material in horizontal linear moving
way,that is stable and reliable.
◎ When the gripper sends the material in place and starts to return,equipped with
another synchronous anti-to return gripper for holding the material, it ensures that
there is no return for the material.
◎ There is no baffle device required,it can avoid the end surface of the wire head
to be damaged, however the cutting end face looks nice. It is helpful to improve the
accuracy of cold upsetting products.
◎ The holding force for both 2 grippers in the feeding mechanism can be adjusted,
to ensure normal feeding,however the damage of the surface of the material can be
reduced also at the same time.
◎ The gripper can open anywhere, that is controlled by electric appliance. It is
convenient for feeding and discharging,or test running at idle,the method is
simple and quick in operation.
◎ Equipped with electronic control system for automatically adjusting feeding
length,it realizes intelligent feeding operation.
◎ Lower the use cost. The production cost of a feeding gripper is much lower than
to make a feeding wheel. If adopting feeding gripper,it has the advantage of longer
service life with less wear.
◎ The feeding accuracy is greatly improved,it is no longer limited by the angle of
the old ratchet feeding mechanism,it provides an effective guarantee for upsetting
high precision products.
阳天机械工业有限公司
SUNSKY
07
◎ 阳模推出机构的各工位独立安装,可单独调整。
◎ 阳模推出的时间根据冷镦需求可调整快慢。
◎ 阳模推出的行程根据冷镦需求可调整长短。
◎ 阳模推出机构各工位的复位压力可以单独调节,有效降低传动负载。
◎ 每个工位可单独快速更换保险销。
◎ 通出调试简便,无需更换推出顶杆
◎ Each station of knock-out mechanism for male die is installed separately,it can be
adjusted individually.
◎ The speed of knock-out time for male die can be adjusted according to the
requirement of cold upsetting.
◎ The length of knock-out travel for male die can be adjusted according to the
requirement of cold upsetting.
◎ The reset pressure for each station of knock-out mechanism for male die can be
adjusted individually,it effectively reduces the transmission load.
◎ The safety pin can be exchanged individually and quickly for each station.
◎ It is simple and convenient for adjusting knock-out movement, it is no need to
replace knock-out rod.
可调节式阳模推出机构
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高精度多功能复合式夹钳机构,有平移大张开钳,螺母钳和翻转大张开钳,
此三种夹钳可任意互换、共享。其关键突破性的设计是翻转大张开钳既能翻转,
又可以大张开,拓展了异形件的生产范围,降低了模具制造成本。
Due to the high accurate multi-function compound gripping mechanism, there are
translational wide open gripper,nut gripper and turnover wide open gripper,and
these 3 grippers can be interchanged and shared at will. However the key breakthrough
design is that the turnover wide open gripper can both turn over and widely open,
it expands the production range for different kinds of abnormal parts and reduces the
manufacturing cost for the dies.
超高质量部件组
阳天机械工业有限公司
SUNSKY
09
超高质量部件组
高精度主滑块连接后翼设计,使其运行时稳定准确,前后翼底部采用
超耐磨镶嵌式自润滑铜板,长期确保精度,增长使用寿命 , 冲具的后几序
均可实现反冲孔功能 。
High accuracy main sliding block is designed to be connected with rear wing for letting
it run stably and precisely,the bottom of front and back wing is adopted super wearing
inserted copper plate with self lubrication,it can ensure accuracy and extend service life.
The post stations of punching tool can be fulfilled the function of reverse punching.
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◎可视化显示设备的负载电流,转速,频率等数据。
◎具备当日和累计双组计数功能,具备无限数量记录保存功能。
◎实时采集设备镦造过程的电流负载数据,监控产品生产状态。
◎记录每组模具成型产品数量,比对模具的工作寿命,并可设
置提示。
◎系统自带信号监控功能,方便技术人员维护设备的电气线路。
◎系统故障自动提示,并显示处理方法,方便操作人员排除故
障恢复生产。
◎当变频器出现故障时,按出高级显示终端二维码,通过个人
智能手机扫描二维码,接入云端数据,立刻了解故障内容和排
除方法。
◎设备工作状态用信号灯颜色区分(红黄绿三色灯),方便识
别设备工作状态。
◎电动脉冲数字化挡料,触摸屏调整 (生产长产品或短产品时,
无需更换挡料杆),无需人工调整。
◎电动脉冲式数字化送料长度,触摸屏调整,无需人工调整。
◎电子手轮微动,方便调试设备,校对夹钳。
◎因冷镦机初次成型容易造成不良品,自动排除初次生产的产
品待检,初动排出数量可任意调整。(选配)
◎安全防护光栅:保护调试区域人员安全,手伸入机器操作区
域时,设备立刻停机,并且无法连动。(选配)
◎设备正常工作时,如果意外开门,设备立即停机,并可指示
具体门的位置。(选配)
◎实时检测曲轴和滑块的运行温度,当监测机构部位出现高温
异常时,即刻停机报警并显示具体位置 /4 点检测。(选配)
◎电器系统控制箱内恒温装置:温度稳定,延长电器元件和主
驱动器的工作寿命。(选配)
◎冷却油管自动升降,方便调试操作,油管抬起时自动关闭油泵,
防止油泵堵转和油管内油外溢。(选配)
◎智能电表系统:可以检测设备的实际用电量,电流值,电压值,
功率因素等参数。(选配)
◎自动吹气控制:自动吹模具表面的铁屑和异物。(选配)
◎输送带可加装变频器,根据产品生产速度来自由调节其输送
速度。(选配)
◎云端设备监控系统:通过物联网终端连接云端平台,实时了
解设备运行生产状态,并可通过手机 APP 实时监控。(选配)
◎数据采集开放接口:通过开放此接口,可以顺利接入客户的
ERP 和 MES 系统,来采集设备的实时数据。(选配)
◎超慢速连续生产功能:此功能可以在机台慢速下生产需要慢
速生产的产品。(选配)
智能触摸屏操作检测系统
阳天机械工业有限公司
SUNSKY
11
◎ The data of load current, rotational speed and frequency etc.for the equipment can be visually displayed.
◎ Be provided with the dual counting function of on that day and accumulative total, having the record saving
function for infinite number.
◎ Real time collection for load current data of upsetting process,monitoring production status of the equipment.
◎ Record the number for moulded products in each group, compare the working life of the die,however the prompt
can be setted.
◎ The system is with signal monitoring function,it helps technician to maintain electrical circuit for the equipment.
◎ Have automatic alarm prompt system for abnormal trouble, and show how to fix it,it helps operator to remove
the fault and resume production.
◎ If the convertor is in a failure,choose the QR code of advanced terminal diaplay, scan this QR code by personal
smartphone,and access the cloud data,however,understand the problem content and shooting trouble immediately.
◎ The working status of the equipment is distinguished by the different colors of the signal lights,(There are Tri-
color lights such as Red,Yellow and Green),it is convenient for identifying the working status of the equipment.
◎ Equipped with electro pulse digital baffle device that is adjusted via touch screen, without turning handwheel by
manual for adjustment. It is also not necessary to change stop rod, if making long length product or short length
product.
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智能触摸屏操作检测系统
◎ The feeding length is digitalized by electro pulse device,that is adjusted via touch screen,it is no necessary to
operate by turning handwheel.
◎ There is micro inching device for electronic handwheel, it is convenient for adjusting equipment and checking up
grippers.
◎ Since the first forming for the former easily produces waste, automatically exclude “to be inspected”for the first
production,however,the excluding number for the first production can be adjusted at will.(Optional)
◎ Safety protective grating:To protect the safety of personnel in the testing area,if the hand reaches into the
operating area , the equipment will stop immediately,and no linkage can be done.(Optional)
◎ The equipment works in order. if opening the door accidentally,the equipment will stop immediatelly,
and the location of the exact door can be indicated .(Optional)
◎ There is real-time detection for running temperature of crankshaft and slider. If the position of the
monitoring mechanism appears abnormal high temperature ,the machine will stop and give an alarm
immediately,and the exact location can be indicated. There are 4 detecting points available.(Optional)
◎ Constant-temperature apparatus in the electrical system control box:The temperature is stable and the
working life of main driver and electrical components can be prolonged .(Optional)
◎ The cooling oil pipes can be lifted up and down automatically,it is convenient for adjustment and
operation. When the oil pipe lifts up, the oil pump will be closed for avoiding to be choked and oil
spilling out.(Optional)
◎ Smart electricity meter system:It can detect actual power consumption,current value,voltage value and
power factor etc.for the equipment.(Optional)
◎ Automatic air supply controller:Automatically blow away the chip segment and rubbish from the surface
of the die.(Optional)
◎ The convertor can be installed for the convey belt,thus the transportation speed can be adjustable freely
according to the speed of production.(Optional)
◎ Cloud platform for equipment monitoring system:Connect cloud platform via Internet of
Things,understand the production status of the equipment in real time, however,the real time
monitoring can be done availably through smartphone APP.(Optional)
◎ Open interface for data collection:By opening this interface,the client ERP and MES system can be
smoothly accessed, for collecting real-time data of the equipment.(Optional)
◎ Continuous production function at super slow speed: This function can produce products that require
slow production at slow running speed for the machine.(Optional)
阳天机械工业有限公司
SUNSKY
13
BAFFLE DEVICE
1、空气离合器传动部位,主传动轴与飞轮瞬间结合或分离,使主机在“寸
动时”马达不会急停、急启动,以保护马达与变频器。
The ON/OFF between main drive shaft and flywheel can be actuated at once, due to air
clutch,it is able to let the former run at inching mode,but the motor will not stop instantly or
start suddenly for protecting motor and converter.
2、电动脉冲数字化挡料、触摸屏调整(生产长产品或短产品时无需更
换挡料杆)无需人工手摇 。
Electric pulse digital baffle device that is adjusted via touch screen,without turning
handwheel by manual.It is not necessary to change stop rod,if making long length product
or short length product.
3、后通出机构各工位可单独调整,且最后一个工位可以通过调整凸轮
位置或更换凸轮实现切边通出动作,并配有压力检测安全销。
Each station of rear knock out device can be adjusted individually,and the last station can
be realized the action of knocking out trimmed product via adjusting the location of cam
or changing different cam,however the safety pin with the function of pressure check-up is
attached.
4、电动脉冲式数字化送料长度、触摸屏调整,无需人工手摇。
The feeding length is digitalized by electric pulse device,that is adjusted via touch screen,it
is no necessary to operate by turning handwheel.
5、共轭凸轮驱动夹钳旋摆,高速往返运动时,稳定可靠。
The swing of gripper is driven by conjugate cam,so the movement is reliable even at high
speed return.
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6、长滑块手摇式数字化挡料调整(生产长产品或短产品时无需更换挡
料杆)。
The long sliding block is used for digital baffling adjustment that is done by hand wheel.(It
is not necessary to change stop rod,if making long length product or short length product.)
8、滑动式手摇后通牙管调整 , 高效、简洁。
Due to manual adjustment for sliding screwed sleeve of rear k·o, it is simple but with high
efficiency.
9、连杆滑板驱动剪料,动作平稳,可靠有力,同时圆周式剪刀可确保
剪断面整齐、平整。
Cutting wire is actuated by link block system, the movement is stable and reliable, as well
as by using circular shears for assuring the kerf clear and neat.
7、旋摆气动夹钳,夹料力可调。短寸时,第一组夹钳自动不夹取。
Thanks to swing type pneumatic gripping mechanism,the gripping capacity is adjustable.If
the wire is in short size ,the first gripper will automatically free clamping.
阳天机械工业有限公司
SUNSKY
15
16
阳天机械工业有限公司
SUNSKY
17
18
多工位零件成型机
阳天机械工业有限公司
SUNSKY
19
备注 :
1. 产品的生产速度取决于产品的形状、尺寸和材料。
2. 表中所列最大材料切断直径和可制产品尺寸按中碳合金钢计算。
3. 本公司保留修改以上参数的权利 . 如有更改恕不另行通知。
ZBF/RBF 系列四工位螺栓冷镦机
ZBF/RBF Series 4 Station Bolt Former
型号
Model
工位数
Forging
station
压造力
Forging
force
最大剪断 最大剪断
直径
Max.cut Max.cut
-off dia
长度
-off
length
生产速度
Output
rate
冲具通出
行程
打模通出
行程
P.K.O.
Stroke
K.O.
Stroke
主滑台
行程
Main
ram
stroke
主电机
功率
Main
motor
power
剪模外形
尺寸
冲具外形
尺寸
Overall
dims.of
cut off die
Overall
dims.of
punch die
模具间距
Die pitch
机器大约
重量
Approx.
weight
可制螺丝
直径
Applicable
bolt dia
可制丝头
下长度
Shank
length
of blank
单位Unit NO. kgf mm mm pcs/min mm mm mm kw mm mm mm mm T mm mm
Overall dims.of
打模外形尺寸
main die
4
4
60
35.000
.000 ¢10
¢8
115
80 140-210 12 70
120-180 25 92
4 80.000 ¢12 135 90-140 30 118
4 80.000 ¢12 185 80-130 30 160
4 120.000 ¢15 190 75-110 45 170
4 130.000 ¢15 285 50-80 40 280
4 210.000 ¢20 195 70-100 40 178
4 210.000 ¢20 350 40-70 46 320
4 350.000 ¢23 240 55-80 46 220
4 350.000 ¢23 380 40-65 50 360
4 430.000 ¢28 253 40-70 40 230
ZBF/RBF-64S
ZBF/RBF -84S
ZBF/RBF -104S
ZBF/RBF -104L
ZBF/RBF -134L
ZBF/RBF -134LL
ZBF/RBF -164S
ZBF/RBF -164LL
ZBF/RBF -204L
ZBF/RBF -204LL
ZBF/RBF -254S
ZBF/RBF -254L 4 450.000 ¢32 320 35-65 50 290
110
160
190
262
270
380
260
490
346
496
330
446
15
22
30
30
37
37
55
55
75
75
90
90
¢35×50L
¢30×45L
¢45×59L
¢45×59L
¢67×69L
¢63×69L
¢60×90L
¢64×100L
¢75×120L
¢75×120L
¢80×130L
¢80×130L
¢40×90L
¢45×125L
¢53×115L
¢53×115L
¢60×130L
¢60×229L
¢75×185L
¢75×185L
¢90×215L
¢90×215L
¢120×270L
¢120×270L
¢50×85L
¢60×130L
¢75×135L
¢75×185L
¢86×190L
¢86×305L
¢100×190L
¢100×345L
¢125×240L
¢125×345L
¢140×250L
¢140×300L
60
80
90
94
110
110
120
120
140
140
160
160
8
14
18
21
28
38
45
60
62
75
105
135
3-6
5-8
6-10
6-10
8-12.7
8-12.7
10-16
10-16
12-20
12-20
14-25.4
16-25.4
10-65
15-90
15-110
20-152
20-160
75-262
20-160
100-305
25-200
100-310
35-200
50-260
20
REMARKS:
1.Output rate is subject to the shape,size and material of the product.
2.The Max.cut-off dia.and the product size shown above are calculated on the base of medium carbon alloy steel.
3.SUNSKY reserves the right to change above mentioned technical specifications without prior notice.
主要技术参数
MAIN TECHNICAL PARAMETERS
型号
Model
工位数
Forging
station
压造力
Forging
force
最大剪断 最大剪断
直径
Max.cut Max.cut
-off dia
长度
-off
length
生产速度
Output
rate
冲具通出
行程
打模通出
行程
P.K.O.
Stroke
K.O.
Stroke
主滑台
行程
Main
ram
stroke
主电机
功率
Main
motor
power
剪模外形
尺寸
冲具外形
尺寸
Overall
dims.of
cut off die
Overall
dims.of
punch die
模具间距
Die pitch
机器大约
重量
Approx.
weight
可制螺丝
直径
Applicable
bolt dia
可制丝头
下长度
Shank
length
of blank
单位Unit NO. kgf mm mm pcs/min mm mm mm kw mm mm mm mm T mm mm
Overall dims.of
打模外形尺寸
main die
4
4
60
35.000
.000 ¢10
¢8
115
80 140-210 12 70
120-180 25 92
4 80.000 ¢12 135 90-140 30 118
4 80.000 ¢12 185 80-130 30 160
4 120.000 ¢15 190 75-110 45 170
4 130.000 ¢15 285 50-80 40 280
4 210.000 ¢20 195 70-100 40 178
4 210.000 ¢20 350 40-70 46 320
4 350.000 ¢23 240 55-80 46 220
4 350.000 ¢23 380 40-65 50 360
4 430.000 ¢28 253 40-70 40 230
ZBF/RBF-64S
ZBF/RBF -84S
ZBF/RBF -104S
ZBF/RBF -104L
ZBF/RBF -134L
ZBF/RBF -134LL
ZBF/RBF -164S
ZBF/RBF -164LL
ZBF/RBF -204L
ZBF/RBF -204LL
ZBF/RBF -254S
ZBF/RBF -254L 4 450.000 ¢32 320 35-65 50 290
110
160
190
262
270
380
260
490
346
496
330
446
15
22
30
30
37
37
55
55
75
75
90
90
¢35×50L
¢30×45L
¢45×59L
¢45×59L
¢67×69L
¢63×69L
¢60×90L
¢64×100L
¢75×120L
¢75×120L
¢80×130L
¢80×130L
¢40×90L
¢45×125L
¢53×115L
¢53×115L
¢60×130L
¢60×229L
¢75×185L
¢75×185L
¢90×215L
¢90×215L
¢120×270L
¢120×270L
¢50×85L
¢60×130L
¢75×135L
¢75×185L
¢86×190L
¢86×305L
¢100×190L
¢100×345L
¢125×240L
¢125×345L
¢140×250L
¢140×300L
60
80
90
94
110
110
120
120
140
140
160
160
8
14
18
21
28
38
45
60
62
75
105
135
3-6
5-8
6-10
6-10
8-12.7
8-12.7
10-16
10-16
12-20
12-20
14-25.4
16-25.4
10-65
15-90
15-110
20-152
20-160
75-262
20-160
100-305
25-200
100-310
35-200
50-260
阳天机械工业有限公司
SUNSKY
21
备注 :
1. 产品的生产速度取决于产品的形状、尺寸和材料。
2. 表中所列最大材料切断直径和可制产品尺寸按中碳合金钢计算。
3. 本公司保留修改以上参数的权利 . 如有更改恕不另行通知。
ZBP/RBP 系列五工位零件成型机
ZBP/RBP Series 5 Station Parts Former
型号
Model
工位数
Forging
station
压造力
Forging
force
最大剪断 最大剪断
直径
Max.cut Max.cut
-off dia
长度
-off
length
生产速度
Output
rate
冲具通出
行程
打模通出
行程
P.K.O.
Stroke
K.O.
Stroke
主滑台
行程
Main
ram
stroke
主电机
功率
Main
motor
power
剪模外形
尺寸
冲具外形
尺寸
Overall
dims.of
cut off die
Overall
dims.of
punch die
模具间距
Die pitch
机器大约
重量
Approx.
weight
可制螺丝
直径
Applicable
bolt dia
可制丝头
下长度
Shank
length
of blank
单位Unit NO. kgf mm mm pcs/min mm mm mm kw mm mm mm mm T mm mm
Overall dims.of
打模外形尺寸
main die
5 40.000 ¢8 80 120-200 15 70 110 15 ¢30×45L ¢40×90L ¢50×85L 60 10 3-6 10-65
5 80.000 ¢10 115 90-150 25 92 160 22 ¢35×50L ¢45×125L ¢60×130L 80 17 5-8 15-90
5 100.000 ¢15 135 85-130 35 118 190 30 ¢45×59L ¢53×115L ¢75×135L 90 20 6-10 15-110
5 130.000 ¢16 190 60-100 45 170 270 37 ¢67×69L ¢60×130L ¢86×190L 110 31 8-12.7 20-160
5 220.000 ¢23 195 55-95 45 178 274 55 ¢75×100L ¢75×185L ¢108×200L 129 52 10-16 20-160
5 350.000 ¢26 240 45-75 55 220 346 75 ¢75×120L ¢90×215L ¢125×240L 140 75 12-20 25-200
5 440.000 ¢30 253 35-55 40 230 330 90 ¢80×130L ¢120×270L 140×
×
250(450)L 160 115 14-27 35-220
ZBP/RBP -65S
ZBP/RBP -85S
ZBP/RBP -105S
ZBP/RBP -135L
ZBP/RBP -165S
ZBP/RBP -205L
ZBP/RBP -255SL
ZBP/RBP -305L 5 550.000 ¢36 420 25-45 60 380 580 132 ¢118×150L ¢140×300L ¢168 420L 180 200 24-30 100-350
¢
22
REMARKS:
1.Output rate is subject to the shape,size and material of the product.
2.The Max.cut-off dia.and the product size shown above are calculated on the base of medium carbon alloy steel.
3.SUNSKY reserves the right to change above mentioned technical specifications without prior notice.
主要技术参数
MAIN TECHNICAL PARAMETERS
型号
Model
工位数
Forging
station
压造力
Forging
force
最大剪断 最大剪断
直径
Max.cut Max.cut
-off dia
长度
-off
length
生产速度
Output
rate
冲具通出
行程
打模通出
行程
P.K.O.
Stroke
K.O.
Stroke
主滑台
行程
Main
ram
stroke
主电机
功率
Main
motor
power
剪模外形
尺寸
冲具外形
尺寸
Overall
dims.of
cut off die
Overall
dims.of
punch die
模具间距
Die pitch
机器大约
重量
Approx.
weight
可制螺丝
直径
Applicable
bolt dia
可制丝头
下长度
Shank
length
of blank
单位Unit NO. kgf mm mm pcs/min mm mm mm kw mm mm mm mm T mm mm
Overall dims.of
打模外形尺寸
main die
5 40.000 ¢8 80 120-200 15 70 110 15 ¢30×45L ¢40×90L ¢50×85L 60 10 3-6 10-65
5 80.000 ¢10 115 90-150 25 92 160 22 ¢35×50L ¢45×125L ¢60×130L 80 17 5-8 15-90
5 100.000 ¢15 135 85-130 35 118 190 30 ¢45×59L ¢53×115L ¢75×135L 90 20 6-10 15-110
5 130.000 ¢16 190 60-100 45 170 270 37 ¢67×69L ¢60×130L ¢86×190L 110 31 8-12.7 20-160
5 220.000 ¢23 195 55-95 45 178 274 55 ¢75×100L ¢75×185L ¢108×200L 129 52 10-16 20-160
5 350.000 ¢26 240 45-75 55 220 346 75 ¢75×120L ¢90×215L ¢125×240L 140 75 12-20 25-200
5 440.000 ¢30 253 35-55 40 230 330 90 ¢80×130L ¢120×270L 140×
×
250(450)L 160 115 14-27 35-220
ZBP/RBP -65S
ZBP/RBP -85S
ZBP/RBP -105S
ZBP/RBP -135L
ZBP/RBP -165S
ZBP/RBP -205L
ZBP/RBP -255SL
ZBP/RBP -305L 5 550.000 ¢36 420 25-45 60 380 580 132 ¢118×150L ¢140×300L ¢168 420L 180 200 24-30 100-350
¢
阳天机械工业有限公司
SUNSKY
23
备注 :
1. 产品的生产速度取决于产品的形状、尺寸和材料。
2. 表中所列最大材料切断直径和可制产品尺寸按中碳合金钢计算。
3. 本公司保留修改以上参数的权利 . 如有更改恕不另行通知。
ZBP/RBP 系列六工位零件成型机 ZBP/RBP Series 6 Station Parts Former
型号
Model
工位数
Forging
station
压造力
Forging
force
最大剪断 最大剪断
直径
Max.cut Max.cut
-off dia
长度
-off
length
生产速度
Output
rate
冲具通出
行程
打模通出
行程
P.K.O.
Stroke
K.O.
Stroke
主滑台
行程
Main
ram
stroke
主电机
功率
Main
motor
power
剪模外形
尺寸
冲具外形
尺寸
Overall
dims.of
cut off die
Overall
dims.of
punch die
模具间距
Die pitch
机器大约
重量
Approx.
weight
可制螺丝
直径
Applicable
bolt dia
可制丝头
下长度
Shank
length
of blank
单位Unit NO. kgf mm mm pcs/min mm mm mm kw mm mm mm mm T mm mm
ZBP/RBP -66S(H) 6 80.000 ¢11 115 90-150 25 160 22 ¢35×50L ¢45×125L ¢60×130L 70 16 3-8 15-90
ZBP/RBP -106S 6 110.000 ¢16 135 80-120 35 190 37 ¢52×75L ¢53×115L ¢75×135L 94 24 6-10 15-110
ZBP/RBP -136L 6 140.000 ¢18 190 60-90 50 270 45 ¢67×69L ¢ 0×130(160)L ¢94×190L 110 35 8-14 20-160
ZBP/RBP -136LL(H) 6 160.000 ¢18 320 45-70 60 380 55 ¢60×100L ¢60×232L ¢94×294L 110 48 8-14 75-280
ZBP/RBP -166S 6 250.000 ¢26 195 55-90 55 274 75 ¢84×120L ¢75×185L ¢108×220(300)L 129 56 10-16 20-160
ZBP/RBP -206L(H) 6 430.000 ¢32 240 40-70 55
92
118
170
300
178
240 346 110 ¢85×120L ¢90×215L ¢125×240(450)L 140 92 16-24 25-220
ZBP/RBP -256S(H) 6 530.000 ¢38 320 40-60 65 300 446 132 ¢109×150L ¢120×270L ¢160×300(450)L 172 150 20-30 50-280
Overall dims.of
打模外形尺寸
main die
ZBP/RBP -107S 7
ZBP/RBP -147SL 7
ZBP/RBP -187S 7
ZBP/RBP -227L 7
130.000
180.000
300.000
450.000
¢18
¢22
¢26
¢34
135
190
190
260
60-100
50-80
45-80
40-60
35
50
55
60
100
160
160
240
190
270
274
346
37
55
75
110
¢65×75L
¢75×100L
¢84×120L
¢90×120L
¢63×115L
¢70×130L
¢85×185L
¢120×215 L
¢85×150L
¢100×240L
¢115×200(300)L
¢148×240(450)L
94
120
129
160
28
41
65
110
10-110
15-160
20-160
25-220
8-14
10-16
14-20
16-27
ZBP/RBP 系列七工位零件成型机 ZBP/RBP Series 7 Station Parts Former
24
REMARKS:
1.Output rate is subject to the shape,size and material of the product.
2.The Max.cut-off dia.and the product size shown above are calculated on the base of medium carbon alloy steel.
3.SUNSKY reserves the right to change above mentioned technical specifications without prior notice.
主要技术参数 MAIN TECHNICAL PARAMETERS
型号
Model
工位数
Forging
station
压造力
Forging
force
最大剪断 最大剪断
直径
Max.cut Max.cut
-off dia
长度
-off
length
生产速度
Output
rate
冲具通出
行程
打模通出
行程
P.K.O.
Stroke
K.O.
Stroke
主滑台
行程
Main
ram
stroke
主电机
功率
Main
motor
power
剪模外形
尺寸
冲具外形
尺寸
Overall
dims.of
cut off die
Overall
dims.of
punch die
模具间距
Die pitch
机器大约
重量
Approx.
weight
可制螺丝
直径
Applicable
bolt dia
可制丝头
下长度
Shank
length
of blank
单位Unit NO. kgf mm mm pcs/min mm mm mm kw mm mm mm mm T mm mm
ZBP/RBP -66S(H) 6 80.000 ¢11 115 90-150 25 160 22 ¢35×50L ¢45×125L ¢60×130L 70 16 3-8 15-90
ZBP/RBP -106S 6 110.000 ¢16 135 80-120 35 190 37 ¢52×75L ¢53×115L ¢75×135L 94 24 6-10 15-110
ZBP/RBP -136L 6 140.000 ¢18 190 60-90 50 270 45 ¢67×69L ¢ 0×130(160)L ¢94×190L 110 35 8-14 20-160
ZBP/RBP -136LL(H) 6 160.000 ¢18 320 45-70 60 380 55 ¢60×100L ¢60×232L ¢94×294L 110 48 8-14 75-280
ZBP/RBP -166S 6 250.000 ¢26 195 55-90 55 274 75 ¢84×120L ¢75×185L ¢108×220(300)L 129 56 10-16 20-160
ZBP/RBP -206L(H) 6 430.000 ¢32 240 40-70 55
92
118
170
300
178
240 346 110 ¢85×120L ¢90×215L ¢125×240(450)L 140 92 16-24 25-220
ZBP/RBP -256S(H) 6 530.000 ¢38 320 40-60 65 300 446 132 ¢109×150L ¢120×270L ¢160×300(450)L 172 150 20-30 50-280
Overall dims.of
打模外形尺寸
main die
ZBP/RBP -107S 7
ZBP/RBP -147SL 7
ZBP/RBP -187S 7
ZBP/RBP -227L 7
130.000
180.000
300.000
450.000
¢18
¢22
¢26
¢34
135
190
190
260
60-100
50-80
45-80
40-60
35
50
55
60
100
160
160
240
190
270
274
346
37
55
75
110
¢65×75L
¢75×100L
¢84×120L
¢90×120L
¢63×115L
¢70×130L
¢85×185L
¢120×215 L
¢85×150L
¢100×240L
¢115×200(300)L
¢148×240(450)L
94
120
129
160
28
41
65
110
10-110
15-160
20-160
25-220
8-14
10-16
14-20
16-27
主要技术参数 MAIN TECHNICAL PARAMETERS
阳天机械工业有限公司
SUNSKY
型号
Model
主电源空气开关
Air switch of
main power
地基承载力
Bearing
capacity of
ground
主机外形尺寸
Overall
dimensions of
main machine
设备占地空间
Equipment
occupying area
用油量
Oil capacity
主气源压力
Main air
source
pressure
主气管直径
Main air pipe
diameter
主电源线径
Main power
cord
diameter
单位 Unit
ZBF/RBF-64S
ZBF/RBF-84S
ZBF/RBF-104S
ZBF/RBF-104L
ZBF/RBF-134L
ZBF/RBF-134LL
ZBF/RBF-164S
ZBF/RBF-164LL
ZBF/RBF-204L
ZBF/RBF-204LL
ZBF/RBF-254S
ZBF/RBF-254L
kg or L
425\\500
610\\720
638\\750
780\\918
686\\807
1088\\1280
850\\1000
1450\\1700
1162\\1367
1880\\2200
1802\\2120
2017\\2350
kg
5~7
5~7
5~7
5~7
6~8
6~8
6~8
6~8
6~8
6~8
6~8
6~8
Inch
3/4″
1″
1½″
1½″
1½″
1½″
1½″
2″
2″
2″
2″
2″
mm2
10
10
16
16
16
16
25
25
35
35
50
70
A
60
80
100
100
125
125
160
160
225
225
250
300
T/m2
6.5
8
12
12
15
15
15
15
16
18
20
20
m
3.3×2.1×1.6
4.3×2.2×1.8
4.4×2.6×2.1
5×2.7×2.2
5.2×2.8×2.3
7.5×2.8×2.6
5.7×3.2×2.6
8.5×3.1×3.2
6.3×3×3
9×3.1×3.2
7.1×4.1×3.2
9.5×4.3×3.5
m
5.3×3×2.3
6.5×3.2×2.5
7.4×3.5×2.8
9×3.5×2.9
10×3.8×2.9
12.3×3.8×3.2
12×5×2.6
15. ×5. ×3.2
13×5.2×3
16×5.5×3.2
14×5.7×3.2
17×7.0×3.5
25
备注 :
1. 主电源线径和空气开关型号是根据电压在 380 Ⅴ时设定的。
2. 表中主机外形不包含踩踏架,校直机构,操控箱等设备附件。
3. 本公司保留修改以上参数的权利 . 如有更改恕不另行通知。
多工位螺栓冷镦机
Multi-station Bolt Former
型号
Model
主电源空气开关
Air switch of
main power
地基承载力
Bearing
capacity of
ground
主机外形尺寸
Overall
dimensions of
main machine
设备占地空间
Equipment
occupying area
用油量
Oil capacity
主气源压力
Main air
source
pressure
主气管直径
Main air pipe
diameter
主电源线径
Main power
cord
diameter
单位 Unit
ZBF/RBF-64S
ZBF/RBF-84S
ZBF/RBF-104S
ZBF/RBF-104L
ZBF/RBF-134L
ZBF/RBF-134LL
ZBF/RBF-164S
ZBF/RBF-164LL
ZBF/RBF-204L
ZBF/RBF-204LL
ZBF/RBF-254S
ZBF/RBF-254L
kg or L
425\\500
610\\720
638\\750
780\\918
686\\807
1088\\1280
850\\1000
1450\\1700
1162\\1367
1880\\2200
1802\\2120
2017\\2350
kg
5~7
5~7
5~7
5~7
6~8
6~8
6~8
6~8
6~8
6~8
6~8
6~8
Inch
3/4″
1″
1½″
1½″
1½″
1½″
1½″
2″
2″
2″
2″
2″
mm2
10
10
16
16
16
16
25
25
35
35
50
70
A
60
80
100
100
125
125
160
160
225
225
250
300
T/m2
6.5
8
12
12
15
15
15
15
16
18
20
20
m
3.3×2.1×1.6
4.3×2.2×1.8
4.4×2.6×2.1
5×2.7×2.2
5.2×2.8×2.3
7.5×2.8×2.6
5.7×3.2×2.6
8.5×3.1×3.2
6.3×3×3
9×3.1×3.2
7.1×4.1×3.2
9.5×4.3×3.5
m
5.3×3×2.3
6.5×3.2×2.5
7.4×3.5×2.8
9×3.5×2.9
10×3.8×2.9
12.3×3.8×3.2
12×5×2.6
15. ×5. ×3.2
13×5.2×3
16×5.5×3.2
14×5.7×3.2
17×7.0×3.5
26
REMARKS:
1. The diameter of main power cord and the model of airbreak switch are set as per the voltage being 380V.
2. The overall dimensions of the main machine on the list do not cover some accessories such as foot rest ,
straightening device and control box etc.
3. The company reserves the right to change above mentioned technical specifications without prior notice.
设备使用辅助参数
Auxiliary parameters for using equipment
阳天机械工业有限公司
SUNSKY
27
多工位零件成型机
Multi-station Parts Former
备注 :
1. 主电源线径和空气开关型号是根据电压在 380 Ⅴ时设定的。
2. 表中主机外形不包含踩踏架,校直机构,操控箱等设备附件。
3. 本公司保留修改以上参数的权利 . 如有更改恕不另行通知。
型号
Model
主电源空气开关
Air switch of
main power
地基承载力
Bearing
capacity of
ground
主机外形尺寸
Overall
dimensions of
main machine
设备占地空间
Equipment
occupying area
用油量
Oil capacity
主气源压力
Main air
source
pressure
主气管直径
Main air pipe
diameter
主电源线径
Main power
cord
diameter
单位 Unit
ZBP/RBP-65S
ZBP/RBP-85S
ZBP/RBP-105S
ZBP/RBP-135L
ZBP/RBP-165S
ZBP/RBP-205L
ZBP/RBP-255SL
ZBP/RBP-305L
kg or L
425\\500
625\\735
664\\780
738\\868
995\\1170
1360\\1600
1995\\2347
2295\\2700
kg
5~7
5~7
5~7
6~8
6~8
6~8
6~8
6~8
Inch
3/4″
1″
1½″
1½″
1½″
2″
2″
2″
mm2
10
10
16
16
25
35
50
95
A
60
80
100
125
160
225
250
400
T/m2
6.5
8
12
15
16
18
20
22
m
3.3×2.2×1.6
4.3×2.3×1.8
4.4×2.8×2.1
5.3×2.9×2.3
5.9×3.2×2.8
6.5×3.1×3
7.1×4.3×3.2
9.1×4.5×3.6
m
5.3×3.2×2.3
6.5×3.5×2.5
7.4×3.7×2.8
10×4×2.9
12.6×5.1×2.8
13.5×5.3×3
14.5×6×3.2
18×7×3.6
型号
Model
主电源空气开关
Air switch of
main power
地基承载力
Bearing
capacity of
ground
主机外形尺寸
Overall
dimensions of
main machine
设备占地空间
Equipment
occupying area
用油量
Oil capacity
主气源压力
Main air
source
pressure
主气管直径
Main air pipe
diameter
主电源线径
Main power
cord
diameter
单位 Unit
ZBP/RBP-65S
ZBP/RBP-85S
ZBP/RBP-105S
ZBP/RBP-135L
ZBP/RBP-165S
ZBP/RBP-205L
ZBP/RBP-255SL
ZBP/RBP-305L
kg or L
425\\500
625\\735
664\\780
738\\868
995\\1170
1360\\1600
1995\\2347
2295\\2700
kg
5~7
5~7
5~7
6~8
6~8
6~8
6~8
6~8
Inch
3/4″
1″
1½″
1½″
1½″
2″
2″
2″
mm2
10
10
16
16
25
35
50
95
A
60
80
100
125
160
225
250
400
T/m2
6.5
8
12
15
16
18
20
22
m
3.3×2.2×1.6
4.3×2.3×1.8
4.4×2.8×2.1
5.3×2.9×2.3
5.9×3.2×2.8
6.5×3.1×3
7.1×4.3×3.2
9.1×4.5×3.6
m
5.3×3.2×2.3
6.5×3.5×2.5
7.4×3.7×2.8
10×4×2.9
12.6×5.1×2.8
13.5×5.3×3
14.5×6×3.2
18×7×3.6
28
设备使用辅助参数
Auxiliary parameters for using equipment
REMARKS:
1. The diameter of main power cord and the model of airbreak switch are set as per the voltage being 380V.
2. The overall dimensions of the main machine on the list do not cover some accessories such as foot rest ,
straightening device and control box etc.
3. The company reserves the right to change above mentioned technical specifications without prior notice.
阳天机械工业有限公司
SUNSKY
29
多工位零件成型机
Multi-station Parts Formers
备注 :
1. 主电源线径和空气开关型号是根据电压在 380 Ⅴ时设定的。
2. 表中主机外形不包含踩踏架,校直机构,操控箱等设备附件。
3. 本公司保留修改以上参数的权利 . 如有更改恕不另行通知。
型号
Model
主电源空气开关
Air switch of
main power
地基承载力
Bearing
capacity of
ground
主机外形尺寸
Overall
dimensions of
main machine
设备占地空间
Equipment
occupying area
用油量
Oil capacity
主气源压力
Main air
source
pressure
主气管直径
Main air pipe
diameter
主电源线径
Main power
cord
diameter
kg or L
620\\730
712\\837
786\\925
1165\\1370
1162\\1367
1609\\1893
2210\\2600
A
80
125
160
160
225
300
400
T/m2
8
15
16
16
18
21
22
m
4.5×2.3×1.8
4.7×2.9×2.1
5.7×3.1×2.3
8.2×3.2×2.9
6×3.5×2.8
7×4.1×3.1
9.6×4.6×3.6
m
6.5×3.3×2.5
9.5×3.8×2.8
10.5×4.5×2.9
13×4.2×3.7
13×6×2.8
14.5×5.5×3.1
17×7.0×3.6
单位 Unit
ZBP/RBP-66S(H)
ZBP/RBP-106S
ZBP/RBP-136L
ZBP/RBP-136LL(H)
ZBP/RBP-166S
ZBP/RBP-206L(H)
ZBP/RBP-256S(H)
ZBP/RBP-227L
ZBP/RBP-187S
ZBP/RBP-107S
ZBP/RBP-147SL
773\\910
935\\1100
1275\\1500
1870\\2200
kg
5~7
5~7
6~8
6~8
6~8
6~8
6~8
6~8
6~8
6~8
6~8
Inch
1″
1½″
1½″
1½″
2″
2″
2″
1½″
2″
2″
2″
mm2
10
16
25
25
35
70
95
16
25
35
70
125
160
225
300
16
16
18
20
4.8×3×2.2
5.8×3.5×2.5
6×3.8×3
7×4.2×3.3
10×4×3
11.5×5×3.1
13.5×6.5×3
15×5.9×3.3
型号
Model
主电源空气开关
Air switch of
main power
地基承载力
Bearing
capacity of
ground
主机外形尺寸
Overall
dimensions of
main machine
设备占地空间
Equipment
occupying area
用油量
Oil capacity
主气源压力
Main air
source
pressure
主气管直径
Main air pipe
diameter
主电源线径
Main power
cord
diameter
kg or L
620\\730
712\\837
786\\925
1165\\1370
1162\\1367
1609\\1893
2210\\2600
A
80
125
160
160
225
300
400
T/m2
8
15
16
16
18
21
22
m
4.5×2.3×1.8
4.7×2.9×2.1
5.7×3.1×2.3
8.2×3.2×2.9
6×3.5×2.8
7×4.1×3.1
9.6×4.6×3.6
m
6.5×3.3×2.5
9.5×3.8×2.8
10.5×4.5×2.9
13×4.2×3.7
13×6×2.8
14.5×5.5×3.1
17×7.0×3.6
单位 Unit
ZBP/RBP-66S(H)
ZBP/RBP-106S
ZBP/RBP-136L
ZBP/RBP-136LL(H)
ZBP/RBP-166S
ZBP/RBP-206L(H)
ZBP/RBP-256S(H)
ZBP/RBP-227L
ZBP/RBP-187S
ZBP/RBP-107S
ZBP/RBP-147SL
773\\910
935\\1100
1275\\1500
1870\\2200
kg
5~7
5~7
6~8
6~8
6~8
6~8
6~8
6~8
6~8
6~8
6~8
Inch
1″
1½″
1½″
1½″
2″
2″
2″
1½″
2″
2″
2″
mm2
10
16
25
25
35
70
95
16
25
35
70
125
160
225
300
16
16
18
20
4.8×3×2.2
5.8×3.5×2.5
6×3.8×3
7×4.2×3.3
10×4×3
11.5×5×3.1
13.5×6.5×3
15×5.9×3.3
30
设备使用辅助参数
Auxiliary parameters for using equipment
REMARKS:
1. The diameter of main power cord and the model of airbreak switch are set as per the voltage being 380V.
2. The overall dimensions of the main machine on the list do not cover some accessories such as foot rest ,
straightening device and control box etc.
3. The company reserves the right to change above mentioned technical specifications without prior notice.
阳天机械工业有限公司
SUNSKY
31 阳天机械工业有限公司
SUNSKY
41 42
主要特点
1、采用空压离合器 - 机器启动时电流小,能实现“寸动”、“单次运行”及“连
续运行”。后两种运行停机时,主滑块能自动停留在最后位置,确保模具安全,
提供最大的操作调试空间。
Being equipped with air clutch with the advantage of low actuating current for operating the
former in 3 modes such as Inching, Single Stroke and Continuous Running. The main ram can
stop at its rear position automatically, when the former is operated under Single Stroke and
Continuous Running modes for guaranteeing the safety of die and leaving the biggest space for
operation and adjustment.
2、旋摆气动式夹钳机构夹料力可调,高速运行时夹料稳定。第一组夹钳遇到
送料短寸时可自动张开松料,并停机报警。
Thanks to swing type pneumatic gripping mechanism.the gripping capacity is adjustable and
clamping power is stable even at high working speed. if the
size, it can open the jaw for release automatically, however the machine will stop and give the
alarm simultaneously.
3、压料、送料均采用汽缸控制,棘爪驱动。棘爪在回程时配有自动抬起装置,
既可消除摩擦和噪音又可防止带动棘轮反转,送料过程安装有双道超越离台器,
确保送料无后退现象。
an auto-raise device , when the pawl goes back ,it can raise, so the friction and noise can
be eliminated, further more this device can prevent the ratchet running in reverse direction.
being beyong retreat.
4、剪料部位为连杆滑板驱动,动作平稳,可靠有力,同时圆周式剪刀可确保
剪断面整齐平整。
Wire cutting part is actuated by strong link-block system, the movement is stable and reliable,
as well as by using circular shears for assuring the kerf clear and neat.
5、后通出机构各工位可单独调整,且最后一个工位可以通过调整凸轮位置或
更换凸轮实现切边通出动作。
Each station of rear knock out device can be adjusted individually, and the last station can
realize the action of knocking out trimmed product via adjusting the location of cam or
changing different cam.
6.前通出部位与主滑块退回动作同步运行,使工件在成型后暂时停留在阳模内,
以避免冲具带出造成变形。
Front knock out part moves simultaneously with the retreat movement of the main ram, for
letting the product temporarily stay at mould plunger, in order to prevent the plunger to be
dragged away, then damage the product.
7、后通出与前通出机构均安装有压力检测安全销,在发生异常时会自动断裂
并停机报警,确保其它部件完好无损。
8.电器系统配有进口变频器,可方便实现机器生产速度无级调速。PLC 数控
检测装置可自动检测机器工作状态及故障报警显示。
9.主副滑块均采用耐磨材料,机体内侧采用经淬火处理的进口合金钢,使其
保持长期精度稳定性,延长设备和模具使用寿命。
10.机身、主滑块、主连杆等主要部件都选用高强度材料,经严格的铸造工艺,
消除残余应力处理,防止变形,确保机器钢性,精度长期稳定。
11.各部位主要零件及所有凸轮均为数控机床制造,确保了精度和曲线圆滑。
of pressure check-up, if the abnormal situation happens, the pin will be broken for stopping
the former, however send out alert signal as well, for guaranteeing the other parts in good
condition.
There is imported converter available in electrical system, so it is easy to run the former with
stepless variable drive, PLC also is used for automatically inspecting the working mode of the
former with the functions of fault alarm and fault display.
Both main and auxiliary rams, all are made of abrasion resistant material, and the inside plates
of the formers are made of imported quench alloy steel for letting the former keep on long
term' s precision and stability, the service life of the equipment and the die can be prolonged.
The principal parts such as body frame, main ram, main link lever etc. all are made of highstrength material, however they are treated under strict casting technique, for instance, as stress
relieving, in order to prevent deformation and machine rigidity can be promised as well as
machine precision can be retained for long term.
Main components for each part and all cams all are machined by numerically-controlled
machine tools, for guaranteeing precision and the curve smooth and sliding.
12、可按照用户要求选配触摸屏式人机界面数控系统,用于后通牙管定寸、挡
料位置、送料长度设定的自动调整设置,可大大减少模具更换和调整时间.该
系统可储存 99 组调整参数,适用于快速换模要求。
Touch screen and man-machine dialogue numerical control system are optional for meeting
customer' s requirement,they are used for setting the length of screwed sleeve of rear knock out,
the length of barrier and the feeding length, it is convenient for quick die change. This system
has a memory capacity of 99 groups of adjustment paranieters for meeting the requirement of
quick die change.
IMPORTED
CONVERTER
阳天机械工业有限公司
SUNSKY
41 42
主要特点
1、采用空压离合器 - 机器启动时电流小,能实现“寸动”、“单次运行”及“连
续运行”。后两种运行停机时,主滑块能自动停留在最后位置,确保模具安全,
提供最大的操作调试空间。
Being equipped with air clutch with the advantage of low actuating current for operating the
former in 3 modes such as Inching, Single Stroke and Continuous Running. The main ram can
stop at its rear position automatically, when the former is operated under Single Stroke and
Continuous Running modes for guaranteeing the safety of die and leaving the biggest space for
operation and adjustment.
2、旋摆气动式夹钳机构夹料力可调,高速运行时夹料稳定。第一组夹钳遇到
送料短寸时可自动张开松料,并停机报警。
Thanks to swing type pneumatic gripping mechanism.the gripping capacity is adjustable and
clamping power is stable even at high working speed. if the
size, it can open the jaw for release automatically, however the machine will stop and give the
alarm simultaneously.
3、压料、送料均采用汽缸控制,棘爪驱动。棘爪在回程时配有自动抬起装置,
既可消除摩擦和噪音又可防止带动棘轮反转,送料过程安装有双道超越离台器,
确保送料无后退现象。
an auto-raise device , when the pawl goes back ,it can raise, so the friction and noise can
be eliminated, further more this device can prevent the ratchet running in reverse direction.
being beyong retreat.
4、剪料部位为连杆滑板驱动,动作平稳,可靠有力,同时圆周式剪刀可确保
剪断面整齐平整。
Wire cutting part is actuated by strong link-block system, the movement is stable and reliable,
as well as by using circular shears for assuring the kerf clear and neat.
5、后通出机构各工位可单独调整,且最后一个工位可以通过调整凸轮位置或
更换凸轮实现切边通出动作。
Each station of rear knock out device can be adjusted individually, and the last station can
realize the action of knocking out trimmed product via adjusting the location of cam or
changing different cam.
6.前通出部位与主滑块退回动作同步运行,使工件在成型后暂时停留在阳模内,
以避免冲具带出造成变形。
Front knock out part moves simultaneously with the retreat movement of the main ram, for
letting the product temporarily stay at mould plunger, in order to prevent the plunger to be
dragged away, then damage the product.
7、后通出与前通出机构均安装有压力检测安全销,在发生异常时会自动断裂
并停机报警,确保其它部件完好无损。
8.电器系统配有进口变频器,可方便实现机器生产速度无级调速。PLC 数控
检测装置可自动检测机器工作状态及故障报警显示。
9.主副滑块均采用耐磨材料,机体内侧采用经淬火处理的进口合金钢,使其
保持长期精度稳定性,延长设备和模具使用寿命。
10.机身、主滑块、主连杆等主要部件都选用高强度材料,经严格的铸造工艺,
消除残余应力处理,防止变形,确保机器钢性,精度长期稳定。
11.各部位主要零件及所有凸轮均为数控机床制造,确保了精度和曲线圆滑。
of pressure check-up, if the abnormal situation happens, the pin will be broken for stopping
the former, however send out alert signal as well, for guaranteeing the other parts in good
condition.
There is imported converter available in electrical system, so it is easy to run the former with
stepless variable drive, PLC also is used for automatically inspecting the working mode of the
former with the functions of fault alarm and fault display.
Both main and auxiliary rams, all are made of abrasion resistant material, and the inside plates
of the formers are made of imported quench alloy steel for letting the former keep on long
term' s precision and stability, the service life of the equipment and the die can be prolonged.
The principal parts such as body frame, main ram, main link lever etc. all are made of highstrength material, however they are treated under strict casting technique, for instance, as stress
relieving, in order to prevent deformation and machine rigidity can be promised as well as
machine precision can be retained for long term.
Main components for each part and all cams all are machined by numerically-controlled
machine tools, for guaranteeing precision and the curve smooth and sliding.
12、可按照用户要求选配触摸屏式人机界面数控系统,用于后通牙管定寸、挡
料位置、送料长度设定的自动调整设置,可大大减少模具更换和调整时间.该
系统可储存 99 组调整参数,适用于快速换模要求。
Touch screen and man-machine dialogue numerical control system are optional for meeting
customer' s requirement,they are used for setting the length of screwed sleeve of rear knock out,
the length of barrier and the feeding length, it is convenient for quick die change. This system
has a memory capacity of 99 groups of adjustment paranieters for meeting the requirement of
quick die change.
IMPORTED
CONVERTER
32
34 阳天机械工业有限公司
SUNSKY